HomeEnginesGeneral Motors Industrial Powertrain Vortec 5.0 L

General Motors Industrial Powertrain Vortec 5.0 L Engine

The General Motors Industrial Powertrain Vortec 5.0 L is a 5 L 8-cylinder natural engine rated at 1800 rpm, producing up to 66.4 kW. It powers generator sets from Kohler and SDMO, including the 48RCL, 48RCL-LPG, 48RCL-NG and 50REZG. It holds 4.7 L (1.2 gal) of oil and 17 L (4.5 gal) of coolant.

Also known as: General Motors Industrial Powertrain Vortec 5.0 L

5.0 L
Displacement
8
Cylinders
1800 rpm
Rated speed
66 kW
Gross power

Engine specifications

Oil capacity4.7 L
Coolant capacity17.0 L
Displacement5.0 L
Cylinders8
Aspirationnatural
Rated speed1800 rpm
Gross power66 kW

Generator sets powered by this engine

6

Shared across brands: Kohler, SDMO

Common problems

12
  • The generator set does not crank.
    Cause: Battery weak or dead, Battery connections reversed or poor, Blown fuse(s)
    Fix: Recharge or replace the battery, Check the connections, Replace the fuse. Contact an authorized Kohler distributor/dealer for service if fuse blows repeatedly
  • The generator set cranks but does not start, starts hard, lacks power, or operates erratically.
    Cause: Air cleaner clogged, Battery weak or dead, Battery connection poor, Spark plug wire connection loose, Low oil pressure shutdown, Fuel pressure insufficient, Engine fuse blown, Engine malfunction
    Fix: Clean and/or replace the air cleaner, Recharge or replace the battery, Clean and tighten the battery connections, Check the spark plug wires, Check for oil leaks. Check the oil level and add oil if necessary, Check the fuel supply and valves, Replace the fuse. If the fuse blows again, contact an authorized Kohler distributor/dealer, Contact an authorized Kohler distributor/dealer
  • Rough operation
    Cause: Electromagnetic interference (EMI)
  • No AC output.
    Cause: AC circuit breaker in the OFF position, AC circuit breaker tripping because of overload, AC circuit breaker tripping because of short circuit
    Fix: Place the circuit breaker in the ON position, Reduce the load on the generator set, Contact an authorized Kohler distributor/dealer for service
  • Low output or excessive drop in voltage.
    Cause: Generator set overloaded
    Fix: Reduce the load
  • LCM relays do not operate.
    Cause: Bad connections.
    Fix: Check wiring and connections. Verify that cable size and length of run comply with the instructions in the Installation manual. Low or no battery voltage. Check battery connections.
  • Generator set stops suddenly.
    Cause: Low oil pressure shutdown, Out of fuel, Overcrank shutdown
    Fix: Check for oil leaks. Check the oil level and add oil if necessary, Check fuel supply, Reset the controller. If the overcrank fault occurs again, contact an authorized Kohler distributor/dealer
  • Generator set is OFF.
    Fix: Press the RUN button to start the engine or press AUTO to allow remote starting
  • Date is flashing.
    Cause: Controller power was disconnected and then reconnected.
    Fix: Check battery connections. See Figure 5-1. Check utility power connection for the built-in battery charger. Reset the time, date, and exercise schedule. See Section 2.5.7, Setting the Exerciser at Power-Up.
  • Controller reset
    Cause: Electromagnetic interference (EMI)
    Fix: Inspect the distributor cap and rotor for specific features. Replace them if necessary with updated parts.
  • Controller LCD display is off.
    Cause: Low or no battery voltage.
    Fix: Check connections. Check generator set battery. See Figure 5-1.
  • Controller display backlight is off.
    Cause: Backlight turns off after about 1 minute with no activity.
    Fix: Backlight will turn on when a button is pressed or the generator set starts. Loss of communication to accessory modules: Bad connections. Check wiring and connections. Verify that cable size and length of run comply with the instructions in the Installation manual. Low or no battery voltage. Check battery connections.

Compiled from service & troubleshooting documentation across every generator set that uses the General Motors Industrial Powertrain Vortec 5.0 L.

Maintenance schedule

ItemSpecCapacityPart #Interval
Oil filterCartridgeGM16703 Amazon $9.06 eBay $58.00
Coolant20.8 L
Oil6.2 L

Pooled from every document that names this exact engine — confirm the interval and part number against your unit's serial number.

Service intervals

12
ItemActionHoursMonthsNotes
Engine oil levelCheck24 hrCheck the oil level in the crankcase every 24 hours of operation or before the engine is started each day
Air cleaner elementInspect100 hr
Change engine oil and filterChange100 hr
Check all bolts and nuts for tightnessCheck100 hr
Air cleaner elementReplace1000 hr
Belts and belt tensionCheck1000 hr
Engine coolantReplace5000 hr60 moWhen long-life coolant used
Check coolant levelCheck0 mo
Check engine oil levelCheck0 mo
Check for fluid leaksCheck0 mo
Paralleling boxInspect12 moAnnually by a Kohler authorized distributor/dealer, or when wear, damage, deterioration, or malfunction is evident or suspected.
Paralleling box internal componentsInspect1 moMonthly or when a condition noticed during external inspection may have affected internal components; enclosure cover must be removed by trained personnel.

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Service specifications

50
TypeItemValueUnitCondition
GapSpark plug gap0.51mm (0.02 in.)
GapSpark plug gap0.7--0.8mm (0.028--0.030 in.)
GapSpark plug gap0.76mm (0.03 in.)
GapSpark plug gap0.8--0.9mm (0.03--0.04 in.)
GapSpark plug gap0.89mm (0.035 in.)
GapSpark plug gap0.9--1.0mm (0.036--0.04 in.)
Other10 in. weld flange bolt circle diameter B361.95mm (14.25 in.)
Other10 in. weld flange outside diameter C406.4mm (16.0 in.)
Other10 in. weld flange quantity of bolts / bolt hole diameter D12, 25.40mm (1.00 in.)
Other12 in. weld flange bolt circle diameter B431.80mm (17.00 in.)
Other12 in. weld flange outside diameter C482.6mm (19.0 in.)
Other12 in. weld flange quantity of bolts / bolt hole diameter D12, 25.40mm (1.00 in.)
Other14 in. weld flange bolt circle diameter B476.25mm (18.75 in.)
Other14 in. weld flange outside diameter C533.4mm (21.0 in.)
Other14 in. weld flange quantity of bolts / bolt hole diameter D12, 28.58mm (1.13 in.)
Other16 in. weld flange bolt circle diameter B539.75mm (21.25 in.)
Other16 in. weld flange outside diameter C596.9mm (23.5 in.)
Other16 in. weld flange quantity of bolts / bolt hole diameter D16, 28.58mm (1.13 in.)
Other18 in. weld flange bolt circle diameter B577.85mm (22.75 in.)
Other18 in. weld flange outside diameter C635.0mm (25.0 in.)
Other18 in. weld flange quantity of bolts / bolt hole diameter D16, 31.75mm (1.25 in.)
Other20 in. weld flange bolt circle diameter B635.00mm (25.00 in.)
Other20 in. weld flange outside diameter C698.5mm (27.5 in.)
Other20 in. weld flange quantity of bolts / bolt hole diameter D20, 31.75mm (1.25 in.)
Other5 in. weld flange bolt circle diameter B215.90mm (8.50 in.)
Other5 in. weld flange outside diameter C241.30mm (9.50 in.)
Other5 in. weld flange quantity of bolts / bolt hole diameter D8, 22.23mm (0.88 in.)
Other6 in. weld flange bolt circle diameter B254.0mm (10.0 in.)
Other6 in. weld flange outside diameter C279.4mm (11.0 in.)
Other6 in. weld flange quantity of bolts / bolt hole diameter D8, 22.23mm (0.88 in.)
Other8 in. weld flange bolt circle diameter B298.45mm (11.75 in.)
Other8 in. weld flange outside diameter C342.9mm (13.5 in.)
Other8 in. weld flange quantity of bolts / bolt hole diameter D8, 22.23mm (0.88 in.)
OtherEngine speed adjustment50default setting; settings between 40 and 60 acceptable; 52 increases speed by 2 RPM, 49 decreases by 1 RPM
OtherGenerator to bus phase angle-10 to 10degreesverify with contactor closed
OtherReactive droop1%default setting; range 0.5 - 2%
OtherWeld flange angle A (10, 12, 14 in. nominal pipe size)30deg.
OtherWeld flange angle A (16, 18, 20 in. nominal pipe size)22.5deg.
OtherWeld flange angle A (5, 6, 8 in. nominal pipe size)45deg.
PressureLPG vapor fuel supply pressure1.24-2.74kPaat inlet
PressureNatural gas fuel supply pressure1.74-2.74kPaat inlet
TemperatureBlock heater thermostat cut-off temperature27--38°Ccoolant temperature
TemperatureBlock heater thermostat cut-off temperature80--100°Fcoolant temperature
TorquePGEN terminal block connections0.5Nm
TorquePGEN terminal block connections4.4in. lbs.
TorqueSpark plug torque15Nm (11 ft. lb.)
TorqueSpark plug torque18Nm (13.3 ft. lb.)
TorqueSpark plug torque24.4--29.8Nm (18--22 ft. lb.)
TorqueSpark plug torque25Nm (18 ft. lb.)
VoltageController measurement accuracy2%without calibration; requires a calibrated multimeter for calibration

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Recommended fluids

FluidGradeStandardAmbientCapacityNotes
Coolant50% ethylene glycol0.6 LProvides freezing protection to --37_C (--34_F) and overheating protection to 129_C (265_F). Do not use alcohol or methanol antifreeze. Coolant added after block heater installation is approximately 0.6 L (0.2 gal).
CoolantLong-life coolantChange interval 5000 hours or 5 years when long-life coolant used; do not mix coolant types
Engine oilSAE 5W-30API Starburst (for gasoline engines)below -18°C4.7 LFor below -18C (0F)
Engine oilSAE 10W-30API Starburst (for gasoline engines)above -18°C4.7 LFor -18C (0F) and above; CC/CD classification and straight-weight industrial/stationary oils not acceptable

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Fault codes

27
CodeNameMeaningSeverityAction
AC Sens LostAC Sensing LostIn Auto mode, generator output AC sensing is lost; starts 10 seconds after crank disconnect. Warning after 1 second if no output detected after crank disconnect; shutdown after 3 seconds if voltage was present and then lost.WarningContact an authorized distributor/dealer for service.
ATS Com ErrorATS Communication ErrorWarning is displayed if RXT interface connection is lost.WarningCheck communication wiring between transfer switch interface board and generator set.
ATS PhaseRotATS Phase Rotation MismatchTransfer switch phase rotation does not match; ATS will not transfer.WarningCorrect the ATS connection per the ATS Installation manual, wiring diagrams, and labels on the transfer switch.
Accy PwrOverAccessory Power OverloadOver current fault on the accessory controller power outputWarning
Accy PwrOver WarningAccessory Power OverloadAn over current fault (short circuit) on the accessory controller power output.WarningContact an authorized distributor/dealer for service.
Alt Protect ShtdwnAlternator Protection ShutdownHigh generator current detected; shuts down to protect alternator windings from overheating (38RCL only).ShutdownReduce the load.
Aux InputAuxiliary InputAn optional customer-connected input is closed (digital input from optional PIM).ShutdownCheck customer-supplied equipment.
Batt Chg FltBattery Charger FaultInput to PIM from an external battery charger (not the built-in charger).WarningCheck external battery charger.
Battery Voltage HighBattery Voltage HighEngine starting battery voltage rises above 125% of the battery voltage setting for more than 10 seconds; inhibited during crank cycle.WarningCheck the battery rating and condition; check the battery charger operation.
Battery Voltage LowBattery Voltage LowEngine starting battery voltage falls below the battery voltage setting (typically 12.5 volts) for more than 90 seconds when engine not running; inhibited during crank cycle.WarningCheck the battery rating and condition; check the battery charger operation; charge or replace the battery.
CAN comm faultCAN Communications FaultEngine CAN communications fault.ShutdownCheck wiring to ECM; check power to ECM.
Engine Coolant Temperature HighEngine Coolant Temperature HighEngine coolant temperature exceeds the maximum temperature for more than 5 seconds; active after crank disconnect.ShutdownCheck for blocked air inlets and exhaust outlets.
Engine Oil Pressure LowEngine Oil Pressure LowThe engine ECM indicates low oil pressure for more than 5 secondsShutdownCheck for leaks in the lubrication system; check the oil level and add oil if low.
EngineSpeed HighEngine Speed HighEngine speed exceeds 115% of normal running speed for more than 0.3 seconds.ShutdownContact an authorized distributor/dealer for service.
EngineSpeed LowEngine Speed LowEngine speed drops below 85% of normal running speed for more than 3 seconds.ShutdownReduce the load; contact an authorized distributor/dealer for service.
Exer Not SchExercise Not ScheduledNo exercise has been scheduled on the RDC2 controller.WarningSee exerciser setup instructions.
Generator Frequency HighGenerator Frequency HighGoverned frequency exceeds 110% of the system's frequency setpoint for more than 10 seconds; active 10 seconds after engine start.ShutdownContact an authorized distributor/dealer for service.
Generator Frequency LowGenerator Frequency LowGoverned frequency falls below 90% of system frequency setting for more than 10 seconds, or 1 Hz below setting for more than 60 seconds; active 10 seconds after engine start.ShutdownReduce the load and restart the generator set; contact an authorized distributor/dealer for service.
Generator VoltageL1-L2 HighGenerator Voltage HighOutput voltage exceeds 120% of the system nominal voltage for more than 2 seconds.ShutdownContact an authorized distributor/dealer for service.
Generator VoltageL1-L2 LowGenerator Voltage LowOutput voltage falls below 80% of the nominal system voltage for more than 10 seconds.ShutdownReduce the load and restart the generator set; contact an authorized distributor/dealer for service.
Lo Crank VltLow Cranking VoltageBattery voltage falls below 60% of system battery voltage for more than 6 seconds while the starter is engaged.WarningCharge or replace the battery.
Locked RotorLocked RotorNo engine rotation is sensed during cranking; shuts down 3 seconds after the fault is detected.ShutdownCheck the battery; check for loose connections; contact an authorized distributor/dealer for service.
MainPwrOverL ShutdownMain Power OverloadAn over current fault on the controller power output (short circuit).ShutdownContact an authorized distributor/dealer for service.
Not in AutoNot in Automatic ModeThe generator set is not in Automatic (standby) mode; remote start/stop commands from a transfer switch or remote switch will be ignored.WarningPress AUTO to place the generator set in Automatic mode, when appropriate.
Over CrankOver CrankThree unsuccessful starting attempts.ShutdownCheck the fuel supply, spark plug, and battery; check for loose connections; contact an authorized distributor/dealer for service.
Speed Sensor FaultSpeed Sensor FaultEngine speed sensor has failed or engine stalled.ShutdownContact an authorized distributor/dealer for service.
Total Power High ShtDwnTotal Power High ShutdownMeasured load is greater than 102% of the generator set power rating for more than 1 minute (38RCL only).ShutdownReduce the load.

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Procedures

12
Calibration adjustment

⚠ Copying personality profiles from one controller to another can overwrite calibration coefficients and requires re-calibration.

Tools: Calibrated multimeter with recent calibration verification

  1. Use a calibrated multimeter to measure the generator voltage and enter the correct value in the CONTROLLER CONFIG -> CALIBRATION screen.
  2. Use a calibrated multimeter to measure the bus voltage and enter the correct value in the CONTROLLER CONFIG -> CALIBRATION screen.
RDC2 Voltage Calibration Using SiteTech adjustment

Tools: digital voltmeter, personal computer, SiteTech software

  1. Connect PC to controller via USB
  2. With generator off, connect multimeter across L1/L2 (AC volts)
  3. Start generator set
  4. Compare voltmeter reading to controller display
  5. Calculate new Genset Calibration Factor Voltage using (Vmeter / Vcontrol) x Fold = Fnew
  6. Enter new value into SiteTech and click Apply Changes
  7. Verify voltmeter matches controller display
  8. Repeat for L2-L3 and L3-L1 if three-phase
  9. Press OFF to stop generator set
RDC2 Voltage Calibration Using the Controller Keypad adjustment

Tools: digital voltmeter

  1. With generator off, connect digital multimeter across L1 and L2, set to AC volts
  2. Start generator set with RUN button
  3. Navigate to Generator Metering menu, press Select; Volts L1-L2 displayed
  4. Press Select; voltage number flashes
  5. Use up/down arrows to match voltmeter reading
  6. Press Select to confirm
  7. Step to Return screen
  8. Press OFF to stop generator set
VSC Current (Load) Calibration Using the Controller Keypad adjustment

Tools: clamp-on DC current probe or DC current meter

  1. Connect DC current probe/clamp meter to measure generator current
  2. Start generator with RUN button
  3. Adjust system voltage to obtain rated current output with battery bank attached (or use load bank)
  4. Trip output breaker
  5. Navigate to Generator Metering menu, select Generator Load
  6. Press and hold Select for No-Load Calibration; verify breaker open, confirm Yes
  7. Close output breaker; verify rated output current, confirm Yes
  8. Verify displayed load is correct; recalibrate if necessary
  9. Press OFF to stop generator set
Procedure to Reset the Controller after a Fault Shutdown diagnostic

⚠ Always identify and correct the cause of a fault shutdown before resetting the controller.

  1. Press the Select button to go to the Overview menu.
  2. Press Select again to display the active fault.
  3. Press Select; Confirm Clear Fault: NO is displayed.
  4. Press the Up arrow button; Confirm Clear Fault: YES is displayed.
  5. Press the Select button to enter YES and clear the fault.
  6. Press the Select button to return to the overview menu.
  7. Press AUTO to put the generator set into automatic mode.
Verify Generator Operation diagnostic

⚠ Generators must all operate at the same frequency, voltage, and phase connection in order to parallel.

Tools: SiteTech software

  1. Ensure the load is not connected or is drawing less power than a single generator can provide.
  2. Navigate to CONTROLLER CONFIG -> COMMUNICATION SETUP and verify PGEN Nodes Online indicates the correct number of nodes.
  3. Verify alternator connection (voltage selector switch position), system voltage, and voltage regulator target on each generator.
  4. Start a single generator by pressing the Run button; the paralleling box contactor should close and the Generator Connected to Bus indicator should light.
  5. Verify bus and generator voltages match and generator to bus phase angle is between -10 and 10 degrees.
  6. Verify the load bus is energized and available at the load.
  7. Stop the generator by pressing the OFF button; the contactor should open.
  8. Repeat for each generator in the paralleling system.
Verify Paralleling and Load Sharing diagnostic

Tools: Load bank (optional)

  1. Place all generators in automatic mode by pressing the Auto button; verify the red shutdown indicator is not illuminated.
  2. Provide a local start request by holding AUTO, pressing RUN, releasing RUN, then releasing AUTO.
  3. Verify all generators start, one generator closes its contactor, and the others synchronize and close their contactors.
  4. Verify that the % of rated power of the generators matches, showing the generators are sharing load equally.
  5. If a load bank is available, test the system under load.
Control Harness Connections installation

⚠ The control harness connections for GEN 1 and GEN 2 must correspond to the source camlock cable connections.

  1. Connect the control harness from the generator set connected to the GEN 1 camlock connectors to GEN 1 CONTROL.
  2. Connect the control harness from the generator set connected to the GEN 2 camlock connectors to GEN 2 CONTROL.
  3. When not used, store the control harnesses on the storage rack inside the enclosure.
Grounding installation

⚠ Grounding electrical equipment: hazardous voltage can cause severe injury or death. Turn off the main circuit breakers of all power sources before servicing.

  1. Connect the ground lug on the paralleling box to earth ground according to applicable state and local codes.
  2. Follow NEC guidelines for grounding electrical equipment.
  3. The neutral is bonded to ground inside the paralleling box; if required, remove the bonding bus to disconnect neutral from ground.
Install the block heater installation

⚠ Block heater damage. The block heater will fail if the energized heater element is not immersed in coolant. Fill the cooling system before turning on the block heater.

⚠ Do not add coolant to a hot engine. Wait until the engine has cooled.

⚠ Hot coolant and steam. Stop the generator set and allow it to cool before removing the pressure cap.

Tools: pipe sealant, cable tie

  1. Secure the block heater to the block heater mounting bracket (GM78546) using 4 screws (M933-06020-60), 4 washers (M125A-06-80), and 4 hex nuts (M6923-06-80).
  2. Secure the mounting bracket with block heater to the skid using 2 screws (M933-06016-60) and 2 hex nuts (M6923-06-80).
  3. Locate the 2 shutoff valves on opposite sides of the engine block and verify they are closed.
  4. Remove the pipe plug from each shutoff valve and discard the plugs.
  5. Apply pipe sealant to the threads of hose connectors X-391-19 and X-582-1.
  6. Install the 90 degree hose connector (X-391-19) in the shutoff valve closest to the block heater.
  7. Install the straight connector (X-582-1) in the shutoff valve on the opposite side of the engine.
  8. Hold the molded hose (276206 or GM103656) in place and cut to fit if necessary.
  9. Install the shorter heat shield (GM17809) over the molded hose and secure with a cable tie.
  10. Connect the molded hose to the hose connector and secure with a hose clamp (X-426-12 or GM103203).
  11. Connect the other end of the hose to the block heater outlet and secure with a hose clamp (X-426-12 or GM103203).
  12. Install the longer heat shield (GM23718) over the inlet hose (X-312-53 or X-312-47) and secure with a cable tie.
  13. Connect the hose to the block heater inlet with a hose clamp (X-426-12); route the hose under the engine.
  14. Secure the hang tag (279047) to the power cord.
  15. Open the two block heater shutoff valves and, after the block heater is full, add approximately 0.6 L (0.2 gal) coolant to the cooling system.
Load Connections installation

⚠ Multiple power sources can automatically energize the distribution bus. Disconnect all power sources before connecting to the distribution bus.

  1. Remove the camlock security guard from one row of connectors for each generator and store the guard.
  2. Connect the load side ground (green) camlock cables to the distribution bus and then to the paralleling box.
  3. Connect the load side neutral (white) camlock cables to the distribution bus and then to the paralleling box.
  4. Connect the load side L1 (black), L2 (red), and L3 (blue) camlock cables to the distribution bus and then to the paralleling box.
Multiple Paralleling Boxes (PGEN Connections) installation
  1. Connect one or two generators to each paralleling box.
  2. Use Belden cable #9841 (or equivalent) shielded twisted-pair communication cable to connect the PGEN terminal blocks on the paralleling boxes.
  3. Tighten the connections to 0.5 Nm (4.4 in. lbs.).

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Voltage reconnection

VoltagePhaseConnectionLeadsNotes
12-LeadAlternator Reconnections diagram ADV-5875B-M (page 16)
4-LeadAlternator Reconnections diagram ADV-5875A-M (page 15)
100/2001Single
100/2003Delta
110/2201Single
110/2203Delta
115/2301Single
1201SingleGenset System Voltage/Frequency/Phase table for controller setup
120/20834P7BX 12-lead12Three-phase
120/2083Wye
120/24014Q7BX 4-lead4Single-phase
120/2401Single
120/2403Delta
127/22034P7BX 12-lead12Three-phase
127/2203Wye
2201Single
220/3803Wye
2301Single
230/4003Wye
2401Single
240/4163Wye
277/48034P7BX 12-lead12Three-phase
277/4803Wye

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Common questions

What is the oil capacity of the General Motors Industrial Powertrain Vortec 5.0 L?

The General Motors Industrial Powertrain Vortec 5.0 L engine has an oil capacity of 4.7 liters.

What is the displacement of the General Motors Industrial Powertrain Vortec 5.0 L?

The General Motors Industrial Powertrain Vortec 5.0 L has a displacement of 5.0 liters with 8 cylinders.

Which generators use the General Motors Industrial Powertrain Vortec 5.0 L engine?

The General Motors Industrial Powertrain Vortec 5.0 L powers 6 generator set(s), including Kohler 48RCL, Kohler 48RCL-LPG, Kohler 48RCL-NG, Kohler 50REZG, Kohler 50RZG.

What is a common problem with the General Motors Industrial Powertrain Vortec 5.0 L engine?

A commonly reported issue on generators using the General Motors Industrial Powertrain Vortec 5.0 L is: The generator set does not crank.. Cause: Battery weak or dead, Battery connections reversed or poor, Blown fuse(s). Fix: Recharge or replace the battery, Check the connections, Replace the fuse. Contact an authorized Kohler distributor/dealer for service if fuse blows repeatedly.