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Kohler — Controller Replacement, Models 14/20RCA/L

Repair & overhaul

From a Kohler service manual covering: 10RESV, 12RESV, 14RCA, 14RES, 20RCA, 20RES, 24RCL, 30RCL, 38RCL, 38RCLB, 48RCL, 48RCLB…. Check it applies to your exact model before use.

Applies to: Kohler 10RESV, Kohler 12RESV, Kohler 14RCA, Kohler 14RES, Kohler 20RCA, Kohler 20RES, Kohler 24RCL, Kohler 30RCL, Kohler 38RCL, Kohler 38RCLB, Kohler 48RCL, Kohler 48RCLB

Procedure

  1. Open enclosure roof, press OFF, disconnect utility power
  2. Disconnect starting battery negative lead first
  3. Remove two mounting screws, lift controller
  4. Verify utility power off at AC connections with voltmeter
  5. Disconnect harnesses, remove old controller
  6. Reconnect harnesses to new controller, install with screws
  7. Reconnect battery, reconnect utility power
  8. Set date/time/exerciser, update firmware, run Controller Setup and Voltage Calibration

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Full service-parts list: Kohler 14RCA →, Kohler 14RES →, Kohler 20RCA →, Kohler 20RES →, Kohler 24RCL →, Kohler 30RCL →, Kohler 38RCL →, Kohler 48RCL →, Kohler 48RCLB →

Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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