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Cummins/Onan — Over / Under Voltage Module Recalibration

Adjustments · Over / Under Voltage Module (A17)

From a Cummins/Onan service manual — check it applies to your exact model before use.

Applies to: Cummins/Onan DGBB, Cummins/Onan DGBC, Cummins/Onan DGCA, Cummins/Onan DGCB, Cummins/Onan DGDA, Cummins/Onan DGDB, Cummins/Onan DGEA, Cummins/Onan DGFA, Cummins/Onan DGFB, Cummins/Onan 4B3.9 engine

Procedure

  1. Remove the two screws securing the top to the case and withdraw the top assembly.
  2. Adjust the UNDER setpoint SET pot to 75 percent.
  3. Apply single-phase, 60 Hertz, 104.25 VAC across terminals L and N.
  4. Adjust pot R25 on the PC board until the relay trips (de-energizes).
  5. Adjust the OVER setpoint SET pot to 125 percent.
  6. Apply single-phase, 60 Hertz, 173.75 VAC across terminals L and N.
  7. Adjust pot R26 on the PC board until the relay trips (energizes).
  8. Repeat until no adjustments are necessary, then reassemble the module.

Specs & values

  • Typically 10 percent over and under nominal voltage
  • Mark out factory calibration value (120 V) and write in 139 V on the nameplate

Full service-parts list: Cummins/Onan DGBB →, Cummins/Onan DGBC →, Cummins/Onan DGCA →, Cummins/Onan DGCB →, Cummins/Onan DGDA →, Cummins/Onan DGDB →, Cummins/Onan DGEA →, Cummins/Onan DGFA →, Cummins/Onan DGFB →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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