Service parts for the KTA-50G3
Grouped by system, with how many of each the parts manual calls for.
Air intake
1 requiredBelts
1 requiredPrices captured from merchant listings; some links are affiliate links. Confirm against your serial number before ordering.
Specifications
| Fuel | diesel |
|---|---|
| Frequency | 60.0 Hz |
| Standby power | 1250 kW |
| Oil capacity | 204 L (215.6 US qt) |
| Alternator | DFLC |
| Voltage options | 277/480 V |
| Phase | 3 |
| Rated current | 1504 A |
| Power factor | 1 |
| Battery group | 8DFT |
| Battery quantity | 4 |
Engine
| Oil capacity | 204 L (215.6 US qt) |
|---|---|
| Coolant capacity | 400.0 L |
| Displacement | 50.0 L |
| Aspiration | Turbocharged |
| Rated speed | 1500 rpm |
Filters for the Cummins/Onan KTA50-G3
4Engine-mounted filters the filter manufacturers list for this engine family. These come from the engine, not from this generator set’s own parts list, so confirm against your serial number before ordering.
| System | Filter | Description | Cross-references | |
|---|---|---|---|---|
| Oil filter | P551670 | Lube Filter, Spin-On Full Flow | CUMMINS 298670, CUMMINS 299670, NAPA 1970, CARBOCOL 0026 | FridayParts $26.68 |
| Oil filter | P550777 | Lube Filter, Spin-On Bypass | CUMMINS 3021658, CUMMINS 33004232, NAPA 1749, BALDWIN B7577 | FridayParts $43.56 |
| Fuel filter | P550105 | Fuel Filter, Spin-On Primary | CUMMINS 154700, CUMMINS 154710, NAPA 3109, NAPA 3405 | buy |
| Fuel / water separator | P552216 | Fuel Filter, Water Separator Spin-On Twist&Drain | CUMMINS 3309437, CUMMINS 3313304, NAPA 3613, BALDWIN BF1216 | buy |
Same engine, other brands
2 brandsThe Cummins/Onan KTA50-G3 in this set also powers 4 generator sets sold under 2 other brands. Service parts and maintenance intervals for the engine are shared; enclosure, alternator, controller and ratings are not.
| Brand | Models |
|---|---|
| Katolight | D1250FNZ4, D1250FRZ4, D1250FSZ4 |
| Everdigm | EDG-1250C |
Maintenance & consumables
for the Cummins/Onan KTA50-G3| Item | Spec | Capacity | Part # | Interval | |
|---|---|---|---|---|---|
| Air filter | Air Cleaner - Throwaway Type | 140-2098 | Amazon eBay | ||
| Fuel filter | — | ||||
| Oil filter | — | ||||
| Battery | ×4 | — | |||
| Belt | Decal - Caution Fan Drive & Lube Components Group Belt. | 98-5347 | Amazon eBay | ||
| Coolant | 440.0 l | — | |||
| Oil | 204 L (215.6 US qt) | — | |||
| Spark plug | — |
Service intervals
40| Item | Action | Hours | Months | Notes |
|---|---|---|---|---|
| Вентиляционные устройства генератора | Check | 10 hr | 10 часов / еженедельно | |
| Весь агрегат | Test | 10 hr | Включение минимум на час, предпочтительно с нагрузкой 50 %; 10 часов / еженедельно | |
| Подключение вспомогательной клеммной коробки | Check | 10 hr | 10 часов / еженедельно | |
| Уровень охладителя воды | Check | 10 hr | 10 часов / еженедельно | |
| Уровень смазочного масла в двигателе | Check | 10 hr | 10 часов / еженедельно | |
| Уровень топлива | Check | 10 hr | 10 часов / еженедельно | |
| Уровень электролита в батарее | Check | 10 hr | 10 часов / еженедельно | |
| Вентиляционный клапан топливного бака | Check | 100 hr | 100 часов / ежемесячно (положение отметки в таблице) | |
| Все переключатели (в т.ч. двигателя) | Test | 100 hr | 100 часов / ежемесячно | |
| Осадок в топливном баке | Drain | 100 hr | 100 часов / ежемесячно (положение отметки в таблице) | |
| Отверстие и внутреннее пространство генератора | Clean | 100 hr | Очистка сухим воздухом; 100 часов / ежемесячно | |
| Соленоид подачи топлива | Check | 100 hr | 100 часов / ежемесячно | |
| Уровень зарядки батареи гидрометром | Test | 100 hr | 100 часов / ежемесячно | |
| Воздушный фильтр (у масляного – уровень масла) | Check | 200 hr | 200 часов / ежегодно | |
| Все болты и гайки | Check | 200 hr | Проверка и затягивание при необходимости; 200 часов / ежегодно | |
| Все реле распределительной аппаратуры | Test | 200 hr | 200 часов / ежегодно | |
| Кабельные контакты батареи | Clean | 200 hr | 200 часов / ежегодно; зачистка и смазка | |
| Линии топлива, воздуха и выхлопная система на протечки | Check | 200 hr | 200 часов / ежегодно | |
| Натяжение клиновидного ремня | Check | 200 hr | 200 часов / ежегодно | |
| Плавкие предохранители и отключающие устройства | Check | 200 hr | 200 часов / ежегодно | |
| Подшипники генератора | Lubricate | 200 hr | 200 часов / ежегодно | |
| Проверка агрегата изготовителем | Inspect | 200 hr | 200 часов / ежегодно | |
| Противовибрационные устройства | Check | 200 hr | При наличии таковых; 200 часов / ежегодно | |
| Смазочное масло | Change | 200 hr | 200 часов / ежегодно | |
| Чистка всего агрегата и наружной поверхности панели управления | Clean | 200 hr | 200 часов / ежегодно | |
| Чистота контакторов и контактов прерывателей | Check | 200 hr | 200 часов / ежегодно | |
| Air compressor air cleaner element | Replace | 250 hr | 6 mo | Cummins two-cylinder compressor |
| Belt tension | Check | 250 hr | 6 mo | Measure in center span of pulleys; fan idler pulley design self-tensions |
| Belts | Check | 250 hr | 6 mo | Replace cracked or frayed belts |
| Coolant filter | Change | 250 hr | 6 mo | At each oil and filter change interval |
| Cooling fan | Check | 250 hr | 6 mo | Check cracks, loose rivets, bent or loose blades |
| Cooling system additives (DCA4) | Check | 250 hr | 6 mo | Check concentration whenever coolant is added between filter changes |
| Crankcase breather tube/hose | Check | 250 hr | 6 mo | Remove and check internally for obstructions or sludge; clean or replace |
| Engine oil and oil filters | Change | 250 hr | 6 mo | Whichever occurs first |
| Fuel filter | Replace | 250 hr | 6 mo | Clean area around fuel filter head first |
| Batteries | Check | 1500 hr | 12 mo | Check electrolyte level and state of charge |
| Cold start aids | Check | 1500 hr | 12 mo | Oil pan heater and engine coolant preheater |
| Crankshaft end clearance | Inspect | 1500 hr | 12 mo | Measure with dial indicator |
| Engine mounting bolts and nuts | Check | 1500 hr | 12 mo | Check torque annually; inspect rubber for deterioration |
| Engine protection system | Check | 1500 hr | 12 mo | Follow manufacturer's recommended procedures |
Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.
Service specifications
60| Type | Item | Value | Unit | Condition |
|---|---|---|---|---|
| Clearance | Crankshaft end clearance | 0.13 to 0.51 | mm | engine mounted in unit |
| Clearance | Fan hub bearing end clearance | 0.03 to 0.15 | mm | |
| Other | Air starting motor minimum air pressure | 480 | kPa | |
| Other | Alternator belt tension | 356 | N | Burroughs tension gauge ST-1293 |
| Other | Fan belt tension (20, 22, 24 inch fan center) | 2668.9 to 2891.3 | N | two pulley fan drive |
| Other | Fan belt tension verification (28 inch fan center) | 2891.3 to 3336.2 | N | two pulley fan drive |
| Other | HVT non-top stop injector travel adjustment | 10.234 | mm | |
| Other | Maximum intake restriction, clean air filter element | 380 | mm H2O | |
| Other | Maximum intake restriction, dirty air filter element | 635 | mm H2O | |
| Other | Minimum cranking speed without starting aid | 150 | RPM | |
| Other | PTD injector travel limits | 7.77 to 7.87 | mm | |
| Other | PTD non-top stop injector travel adjustment | 7.82 | mm | |
| Other | Turbocharger end play - AiResearch T18A | 0.10 to 0.23 | mm | |
| Other | Turbocharger end play - HT100 | 0.06 to 0.16 | mm | |
| Other | Turbocharger end play - Holset HC5A | 0.05 to 0.13 | mm | |
| Other | Vibration damper maximum thickness - Houdaille | 65.38 | mm | |
| Other | Vibration damper thickness variation - maximum | 0.25 | mm | four locations 90 degrees apart |
| Other | Глубина фундамента/цоколя и выступ за пределы агрегата | не менее 150 | мм (6 дюймов) | |
| Other | Минимальное расстояние от генератора до стены, резервуара или панели в машинном зале | 1 | м | |
| Other | Нагрузка на грунт (ННГ) от агрегата, охладителя, топлива и фундамента | менее 9800 | кг/м2 (2000 фунтов на кв. фут) или 96 кПа | требует проверки по местным нормам |
| Other | Площадь впускного отверстия воздуха для агрегатов с радиаторным охлаждением | в 1,5-2 раза больше площади радиатора | ||
| Other | Просвет выхлопной трубы глушителя | 12 | дюйма (300 мм) | двигатель QSK60 |
| Other | Просвет выхлопной трубы глушителя | 3 | дюйма (76 мм) | двигатели B3.3, 4B, 6B |
| Other | Просвет выхлопной трубы глушителя | 4 | дюйма (100 мм) | двигатель 6C |
| Other | Просвет выхлопной трубы глушителя | 6 | дюйма (152 мм) | двигатели L, N, K19, V28 |
| Other | Просвет выхлопной трубы глушителя | 6×2 | дюйма (152 мм) | двигатели K38, QSK30 |
| Other | Просвет выхлопной трубы глушителя | 8 | дюйма (200 мм) | двигатели K50, QSK15 |
| Other | Прочность бетона фундамента на сжатие (28 суток) | не менее 17200 | кПа (2500 фунтов на кв. дюйм) | |
| Pressure | Exhaust back pressure - maximum | 75 | mm Hg | at rated speed and load |
| Pressure | Maximum allowable restriction to pump - clean filter | 100 | mm Hg | at rated power |
| Pressure | Maximum allowable restriction to pump - dirty filter | 200 | mm Hg | at rated power |
| Pressure | Maximum allowable return line restriction | 63 | mm Hg | |
| Pressure | Oil pressure - minimum at idle RPM | 138 | kPa | |
| Pressure | Oil pressure, main oil rifle - maximum at rated RPM | 483 | kPa | 15W-40 oil at 107 C [225 F] |
| Pressure | Oil pressure, main oil rifle - minimum at rated RPM | 310 | kPa | 15W-40 oil at 107 C [225 F] |
| Pressure | Throttle air cylinder leak test pressure | 689 | kPa | no leakage allowed |
| Pressure | Throttle air cylinder test pressure | 560 | kPa | extension rod retracted |
| Pressure | Предел обратного давления в выхлопной системе (большинство агрегатов Cummins) | 3 | дюйма рт. ст. (76 мм рт. ст.) | у последних моделей при максимальном потоке снижено до 2 дюймов рт. ст. (50 мм рт. ст.) |
| Resistance | Сопротивление электрода заземления при глухом занулении генераторной установки | не более 20 | Ом | рекомендуется, независимо от системы защиты |
| Speed | Engine speed - must not exceed | 2400 | RPM | any circumstances |
| Temperature | Coolant temperature - maximum top tank | 95 | C | |
| Temperature | Coolant temperature - minimum top tank | 70 | C | |
| Temperature | Damper leakage detection oven temperature | 93 | C | 2 hours in oven |
| Temperature | Oil temperature - maximum | 120 | C | |
| Temperature | Допустимое повышение температуры в машинном зале при полной нагрузке | 10-15 | °C (18-27 °F) | если температура в зале превышает 40 °C – подавать аспирационный воздух извне или снизить нагрузку |
| Temperature | Расчетная температура окружающей среды для размеров машинного зала | 40 | °C | |
| Temperature | Температура хладагента для облегчения пуска аварийного агрегата | выше 40 | °C | |
| Temperature | Температура эксплуатации батарей для оптимальной работы | 15-25 | °C | |
| Torque | Adjusting link and alternator mounting capscrews | 55 | Nm | |
| Torque | Crosshead adjusting screw lock nut - with adapter ST-669 | 35 | Nm | |
| Torque | Crosshead adjusting screw lock nut - without adapter | 40 | Nm | |
| Torque | Injector adjusting screw lock nut - with adapter ST-669 | 45 | Nm | |
| Torque | Injector adjusting screw lock nut - without adapter | 60 | Nm | |
| Torque | Injector hold down clamp capscrew | 16 | Nm | |
| Torque | Injector jumper tube connector screw | 25 | Nm | |
| Torque | Oil drain plug | 100 | Nm | |
| Torque | Rocker lever cover | 40 | Nm | |
| Torque | Rocker lever shaft (12 pt capscrew) | 90 | Nm | |
| Torque | STC or HVT injector adjustment | 10 | Nm | in engine |
| Torque | Valve adjusting screw lock nut - with adapter ST-669 | 45 | Nm |
Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.
Recommended fluids
| Fluid | Grade | Standard | Ambient | Capacity | Notes |
|---|---|---|---|---|---|
| Coolant | 50 percent ethylene glycol / 50 percent water | Low-silicate antifreeze meeting ASTM D4985 (less than .10% silicate) | 50/50 gives -34 F freeze point and 228 F boiling point; working range 40 to 60 percent antifreeze; use refractometer, not hydrometer; pre-charge 1.5 SCA units per gallon | ||
| Coolant | Смесь воды и антифриза 50/50; низкосиликатный антифриз | Добавка Cummins DCA4 или эквивалент | Вода чистая, без хлоридов, сульфатов и кислот, с pH от 8,5 до 10,5; при заполнении холодной системы остается 6 (максимум 8) % дополнительной емкости для расширения | ||
| Coolant | 60 percent ethylene glycol / 40 percent water | Low-silicate antifreeze | -54°C to -32°C | Arctic specification coolant mixture for -32 to -54 C [-25 to -65 F] | |
| Engine oil | SAE 15W-40 | API CE or CF4 | Cummins Premium Blue or equivalent; CD or CD/SF acceptable where CE/CF4 not available; sulfated ash must not exceed 1.85 mass percent | ||
| Engine oil | SAE 5W-30 synthetic CE/SF | API CE or CF4 | below -23°C | For ambient temperatures consistently below -23 C [-10 F] with no provision to keep engine warm | |
| Fuel | ASTM No. 2 diesel | No. 2 D; blends of No. 2 D and No. 1 D below 0 C [32 F] | Viscosity must be kept above 1.3 cSt; maximum cloud and pour points 6 C [10 F] lower than ambient | ||
| Fuel | Дизельное топливо класса А1 или А2 | BS 2869: Часть 1:1998 (класс А1); BS 2869: Часть 2:1998 (классы А2, С1, С2, D, E, F, G, H) | Топливо должно быть как можно более чистым, по возможности не содержать воды и загрязнений | ||
| Other | Природный газ | Наименьшая теплопроизводительность >30 МДж/Н·м3; плотность 0,7-0,9 кг/м3; метановое число >52; H2S >0,01 %; максимальная температура газа 50 °C | below 50°C | Требования к качеству газа для газовых двигателей; при несоответствии двигатель должен быть отключен |
Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.
Procedures
12PT (type D) Injector - Adjustment adjustment
⚠ The injector plunger is under spring tension. Do NOT allow the tool to slip.
Tools: 3822575 adjustment kit, 3822574 rocker lever actuator, ST-669 adapter
- Install injector and valve adjustment kit, Part No. 3822575.
- Adjust indicator tip to touch top of injector plunger.
- Lower indicator 12.25 mm [0.5 inch] and lock support.
- Depress rocker lever until injector bottoms two or three times.
- Hold plunger bottomed and set indicator to ZERO.
- Turn adjusting screw until indicator reads specified travel.
- Tighten locknut; verify setting.
Valves and Injectors - General Checking and Adjustment adjustment
⚠ Use the correct chart for the engine or the parts will be damaged.
⚠ Crosshead adjustment must always be made before adjusting the valves.
Tools: 3376592 inch pound torque wrench, 3822575 injector and valve adjustment kit, 3822574 rocker lever actuator, ST-669 torque wrench adapter
- Steam clean engine before removing rocker lever covers.
- Remove rocker lever covers and related components.
- Align valve set (VS) mark on damper or flywheel with pointer.
- Determine cylinder in position; crossheads and valves ready when all valves closed.
- Adjust crossheads before adjusting valves.
- Adjust valves to lash specification with feeler gauge.
- Adjust injectors per PT (type D) or STC/HVT method.
- Tighten locknuts and reinstall rocker lever covers.
Установка и подключение аккумуляторной системы installation
⚠ При зарядке батарей выделяются взрывоопасные газы – обеспечьте вентиляцию, вдали от искр и открытого огня.
⚠ Перед подключением батарей переключатель Run/Off/Auto на панели управления должен находиться в положении Off (ВЫКЛ).
⚠ Не устанавливайте кислотные батареи в одном помещении с никель-кадмиевыми.
Tools: Торцевой гаечный ключ
- Установите батареи в чистое, хорошо освещенное и вентилируемое место с легким доступом для обслуживания.
- Подключайте землю ПОСЛЕДНЕЙ, а при извлечении батареи отключайте ее ПЕРВОЙ.
- Вначале подключайте ПЛЮСОВОЙ кабель генератора, затем минусовой; соблюдайте полярность.
- Тщательно затяните гайки межъячеечных соединений и смажьте контакты вазелиновым маслом.
- Для 24 В соедините две или четыре 12-вольтовые батареи последовательно.
Cooling System - Cleaning System and Changing Antifreeze maintenance
⚠ Do not use caustic cleaners; aluminum components will be damaged.
⚠ Wait until temperature is below 50 C [120 F] before removing the pressure cap.
- Drain the cooling system; do not allow it to dry out.
- Add Fleetguard RESTORE or RESTORE PLUS (1 U.S. gallon per 38-57 liters capacity).
- Fill system with plain water.
- Operate engine at normal temperature (at least 85 C [185 F]) for 1 to 1.5 hours.
- Shut off and drain the system.
- Fill with clean water and operate at high idle 5 minutes above 85 C.
- Shut off and drain; repeat flush if water is still dirty.
- Refill with new heavy duty coolant and SCA.
Fan Belt - Removal and Installation (Back Side Idler System) maintenance
⚠ The fan belt idler is under tension. Do NOT allow your hands between the idler and belt or fan hub.
Tools: 8-point socket, breaker bar
- Remove the back side idler end of the shock absorber, control rod, or turnbuckle.
- Loosen upper capscrew and remove lower capscrew.
- Relieve idler spring tension with an 8-point socket and breaker bar.
- Remove the fan belt.
- Install the belt on crankshaft and fan hub pulley, aligning grooves with pulley ribs.
- Rotate idler against spring and install lock washer and capscrew; torque 45 Nm.
- Install control rod or shock absorber and tighten capscrews to 60-90 Nm.
Fuel Filter(s) - Replacement maintenance
Tools: 3375049 filter wrench
- Clean area around the fuel filter head.
- Remove the fuel filter with filter wrench, Part No. 3375049.
- Clean the filter head gasket surface with a lint-free towel.
- Apply a light film of clean engine oil to the filter gasket.
- Fill the filter with clean fuel and install on the head.
- Tighten until gasket contacts head, then per filter manufacturer.
Fuel-Water Separator - Draining maintenance
⚠ Do not overtighten the valve. Overtightening can damage the threads.
- Shut off the engine.
- Open the drain valve by hand, turning counterclockwise 1-1/2 to 2 turns.
- Drain the filter sump until clear fuel is visible.
- Turn the valve clockwise 1-1/2 to 2 turns to close.
Lubricating Oil and Oil Filter - Changing/Replacement maintenance
⚠ Avoid direct contact of hot oil with your skin.
⚠ Fill oil filters with clean lubricating oil; lack of lubrication is harmful.
Tools: 3375049 oil filter wrench
- Operate engine until coolant reaches 60 C [140 F]; shut off.
- Remove oil drain plug and drain oil immediately.
- Clean filter head and gasket surface; remove o-ring if stuck.
- Remove and discard full flow and bypass filters.
- Fill new filters with clean lubricating oil and lubricate gaskets.
- Install filters; tighten per filter manufacturer.
- Install and tighten oil drain plug to 100 Nm [75 ft-lb].
- Fill engine with clean oil to correct level.
Starting Procedure - After Extended Shutdown or Oil Change maintenance
- Disconnect the electrical wire from the fuel pump solenoid valve.
- Rotate the crankshaft with the starting motor until oil pressure appears.
- Connect the electrical wire to the fuel pump solenoid valve.
- Start the engine.
Turbocharger - Inspection maintenance
Tools: ST-537 dial depth gauge, dial indicator, feeler gauge
- Remove air intake and exhaust piping.
- Look for damaged or cracked compressor or turbine blades.
- Check that the turbocharger shaft spins freely.
- Measure axial clearance (end play) and compare to specification.
- Measure radial clearance (side to side).
- Rebuild or replace if out of specification.
Vibration Damper - Checking maintenance
⚠ Do not repair or balance a viscous damper in the field.
Tools: paint solvent, fine emery cloth, micrometer
- Clean the exterior of the damper with solvent.
- Inspect mounting flange for cracks.
- Inspect housing for dents, bulges, or leaks.
- Remove paint and measure thickness at four locations, 90 degrees apart.
- Replace damper if damaged or thickness exceeds specification.
- Replace damper after 24,000 hours regardless of measurement.
Методика подготовки хладагента maintenance
⚠ Перед снятием крышки радиатора дайте системе остыть и стравите давление.
- Добавьте требуемое количество воды в смесительный резервуар и растворите в ней требуемое количество DCA.
- Добавьте требуемое количество антифриза и тщательно перемешайте.
- Залейте хладагент в систему охлаждения и надежно заверните крышку радиатора.
Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.
Voltage reconnection
| Voltage | Phase | Connection | Leads | Notes |
|---|---|---|---|---|
| 277/480 | 3 | 12 | Generator end is 12 lead reconnectable and has PMG permanent magnet generator |
Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.
Common questions
What size generator is the Cummins/Onan KTA-50G3?
The Cummins/Onan KTA-50G3 is rated 1250 kW standby.
What engine is in the Cummins/Onan KTA-50G3?
The Cummins/Onan KTA-50G3 is powered by the Cummins/Onan KTA50-G3 engine.
What kind of fuel does the Cummins/Onan KTA-50G3 run on?
The Cummins/Onan KTA-50G3 runs on diesel.
How much oil does the Cummins/Onan KTA-50G3 take?
The Cummins/Onan KTA-50G3 takes 204 L (215.6 US qt) of engine oil (Cummins/Onan KTA50-G3 engine specification).
What is the coolant capacity of the Cummins/Onan KTA-50G3?
The Cummins/Onan KTA-50G3 cooling system holds 400 liters (105.7 US gallons) for the engine, per the manufacturer specification sheet.
What voltages is the Cummins/Onan KTA-50G3 available in?
The Cummins/Onan KTA-50G3 is offered in 277/480 V, 3-phase.
What size battery does the Cummins/Onan KTA-50G3 need?
The Cummins/Onan KTA-50G3 uses 4 batteryies, group 8DFT, per the manufacturer specification sheet.
Which alternator is fitted to the Cummins/Onan KTA-50G3?
The Cummins/Onan KTA-50G3 uses a DFLC alternator.
What air filter does the Cummins/Onan KTA-50G3 use?
The Cummins/Onan KTA-50G3 uses air filter part number 140-2098.
Repair guides
6- Cooling System - Cleaning System and Changing Antifreeze
- Fan Belt - Removal and Installation (Back Side Idler System)
- Fuel-Water Separator - Draining
- Turbocharger - Inspection
- Valves and Injectors - General Checking and Adjustment
- Vibration Damper - Checking
Step-by-step procedures compiled from the Cummins/Onan service manual for this model.
Parts
138| Part # | Description | Qty | System | |
|---|---|---|---|---|
| 122-0757 | Filter. Water - W/Corosion Inhibiting Chemical | Filter | Amazon eBay | |
| 140-2096 | Element, Primary (Outer) | 2 | Air filter | Amazon eBay |
| 140-2098 | Air Cleaner - Throwaway Type | 1 | Air filter | Amazon eBay |
| 140-2467 | Element, Safety (Inner) | 2 | Air filter | Amazon eBay |
| 149-2232 | Starter - 24 VDC | 3 | Starter | Amazon eBay |
| 193-0244 | Sender, Oil Pressure (E1) | 1 | Sensor | Amazon eBay |
| 193-0375 | Sender, Coolant | 1 | Sensor | Amazon eBay |
| 309-0269 | Sender, Temperature-Lo Engine | 1 | Sensor | Amazon eBay $239.00 |
| 309-0272 | Regulator, Voltage - 24 VDC (Used on 35 A MP Alternator) | 1 | Alternator | Amazon eBay |
| 309-0561 | Alternator & Drive Components Group Pulley. Alternator - Multi Groove (Use with 35 A MP Alternator) | 1 | Alternator | Amazon eBay |
| 3375004 | Dial Indicator Kit for injector and valve adjustment | Injector | eBay | |
| 338-2529 | Harness. Wiring | 1 | Harness | Amazon eBay |
| 338-2925 | Hose, Radiator | 1 | Hose | Amazon eBay |
| 3822575 | Injector and valve adjustment kit | 1 | Injector | Amazon eBay FridayParts $96.36 |
| 503-0183 | Clamp, Hose | 1 | Hose | Amazon eBay |
| 505-0324 | Hose. Bulk (Sold by the Foot) Two Feet Required Nipple, Pipe - Half (3/4 NPT x 2"LG) | 1 | Hose | Amazon eBay |
| 508-0292 | Washer, Sealing - Copper | 1 | Seal | Amazon eBay |
| 98-5347 | Decal - Caution Fan Drive & Lube Components Group Belt. | 2 | Belt | Amazon eBay |
| 98-5759 | Drive - Multi Groove Hose, Flexible - Lube (Grease) | 1 | Hose | Amazon eBay |
| 98-5842 | Clamp, Hose - T-Bolt Type (3.5" NON) | 1 | Hose | Amazon eBay |
| FP-3053124 | Injector Assembly, PTK (New) | Injector | eBay | |
| M-4352581 | Upper Gasket Set | Gasket | Amazon eBay | |
| 016-40820 | Harness, Wiring (Includes Cable Ties and Terminals) | 17 | Service part / kit | Amazon eBay |
| 102-1335 | Plug, Oil Drain | 1 | Service part / kit | Amazon eBay |
| 140-2097 | Cleaner, Air (Includes Elements) | 1 | Service part / kit | Amazon eBay FridayParts $856.89 |
| 300-2856 | Board Assy, Printed Circuit | 1 | Service part / kit | Amazon eBay |
| 300-2863 | Board Assy, Printed Circuit - Relay Assembly- (A14) | 1 | Service part / kit | Amazon eBay |
| 301-9054-01 | Decal - Panel Front Markings (Control With Meters) | 1 | Service part / kit | Amazon eBay |
| 301-9054-02 | Clip - Fastener | 1 | Service part / kit | Amazon eBay |
| 301-9054-03 | Clip - Fastener | 1 | Service part / kit | Amazon eBay |
| 302-1720 | Meter, Frequency (M23) | 1 | Service part / kit | Amazon eBay |
| 302-1753 | Ammeter (M22) See Current Transformer & Ammeter Installation Figure for Parts) | 1 | Service part / kit | Amazon eBay |
| 302-1800 | Ammeter (M22) Scale in Amps as Indicated 0-2000/0-4000 (600 VAC Application) 0-3000/0-6000 (120-480 VAC Application) | 1 | Service part / kit | Amazon eBay |
| 302-1908 | Screw. Cap - Hex Head (M8-1.25 x 35MM) | 2 | Service part / kit | Amazon eBay |
| 305-0813-01 | Battery charger, Onan, 120V, 375W | Service part / kit | eBay $520.00 | |
| 305-0818-02 | EOOO-21002 | 1 | Service part / kit | Amazon eBay |
| 307-1056 | Relay. 24 VDC | 3 | Service part / kit | Amazon eBay $49.00 |
| 307-1987 | 2 307-1056 3 3 815-0388 6 4 323-0804 3 5 815-0544 3 6 319-0447 1 7 NOTE 1 REF 8 NOTE 2 | 6 | Service part / kit | Amazon eBay |
| 308-0882 | Decal - Panel Front Markings (Control Without Meters) | 1 | Service part / kit | Amazon eBay |
| 309-0436 | Decal - Model Identification ONAN GEN SET CUMMINS GEN SET CUMMINS ONAN GEN SET | 1 | Service part / kit | Amazon eBay |
| 309-0437 | (222"F) | 1 | Service part / kit | Amazon eBay |
| 3096680 | Piston STC 13.8:1 Ratio | 1 | Service part / kit | Amazon eBay NAPA $267.09 FridayParts $1085.70 |
| 3096681 | Piston KT Series 15.5:1 Ratio | 1 | Service part / kit | Amazon eBay NAPA $277.52 FridayParts $209.79 |
| 3096682 | Piston KTA Series 14.5:1 Ratio | 1 | Service part / kit | Amazon eBay NAPA $273.70 FridayParts $214.73 |
| 3096683 | Piston 13.5:1 Ratio | 1 | Service part / kit | Amazon eBay |
| 3096684 | Piston KTA 15.7:1 Ratio | 1 | Service part / kit | Amazon eBay $223.80 |
| 3096685 | Piston STC 13.9:1 Ratio | 1 | Service part / kit | Amazon eBay NAPA $270.94 FridayParts $192.55 |
| 319-0447 | Screw. Machine - Pan Head. Cross-Recessed Drive (#6-32 x 1/2") | 1 | Service part / kit | Amazon eBay |
| 319-0754 | Tie. Cable | 1 | Service part / kit | Amazon eBay |
| 322-0363 | Component 322-0363 | 1 | Service part / kit | Amazon eBay |
| 323-0804 | Screw. Machine - Round Head with IT Lock Washer (#6-32 x 1/2") | 3 | Service part / kit | Amazon eBay |
| 323-1200 | # Socket, Contact (Used in J1, J2) | 1 | Service part / kit | Amazon eBay |
| 323-1304 | tiotming, Umector | 1 | Service part / kit | Amazon eBay |
| 323-1306 | Genset component (SJB series) | 1 | Service part / kit | Amazon eBay |
| 332-0052 | Clamp, Loop | 1 | Service part / kit | Amazon eBay |
| 332-0607 | Block, Terminal (T81) | 1 | Service part / kit | Amazon eBay |
| 332-1279 | Terminal. Lug - Ring (3/8 | 6 | Service part / kit | Amazon eBay |
| 332-1292 | Sender, Pressure - Oil (E123) | 1 | Service part / kit | Amazon eBay |
| 332-1445 | Tie, Cable 18 98-5219 1 Decal - Panel Front (Not I l l u s t r a t e d ) 19 98-5220 1 Decal | 3 | Service part / kit | Amazon eBay |
| 332-1673 | Terminal, Wire - Spade | 2 | Service part / kit | Amazon eBay |
| 332-2634 | Clamp, Hose | 1 | Service part / kit | Amazon eBay |
| 332-2723 | Strip. Marker | 1 | Service part / kit | Amazon eBay |
| 3375005 | Dial indicator extension | Service part / kit | eBay | |
| 3375007 | Support Plate / Support Block for dial indicator | Service part / kit | eBay | |
| 338-1835 | Harness, Wiring (A13 to A l l ) | 1 | Service part / kit | Amazon eBay |
| 338-1836 | Harness, Wiring (A14 to All) (Relays) | 1 | Service part / kit | Amazon eBay |
| 338-1904 | Harness. Wiring (A15 to All) | 1 | Service part / kit | Amazon eBay |
| 338-2278 | Harness. Wiring - AC (Includes Terminal Block & Cable Ties) [Used only with meters] | 1 | Service part / kit | Amazon eBay $77.00 |
| 338-2532 | Terminal. Lug - Forked (No. 6 Screw) | 4 | Service part / kit | Amazon eBay |
| 355-0093 | Voltmeter (M21) Dual Scale 0-300/0-600V Single Scale 0-750V | 1 | Service part / kit | Amazon eBay |
| 3628731 | Piston STC Kit | 1 | Service part / kit | Amazon eBay |
| 3630913 | Piston KTA-50-G7 | 1 | Service part / kit | Amazon eBay |
| 3631241 | Piston Kit STC 13.9:1 Ratio | 1 | Service part / kit | Amazon eBay NAPA $316.30 FridayParts $264.60 |
| 3631242 | Piston Kit 13.5:1 Ratio | 1 | Service part / kit | Amazon eBay |
| 3631243 | Piston Kit KTA 15.7:1 Ratio | 1 | Service part / kit | Amazon eBay NAPA $307.04 |
| 3631244 | Piston Kit KTA Series 14.5:1 Ratio | 1 | Service part / kit | Amazon eBay NAPA $317.90 FridayParts $228.99 |
| 3631245 | Piston Kit KT Series 15.5:1 Ratio | 1 | Service part / kit | Amazon eBay NAPA $307.59 FridayParts $209.79 |
| 3631246 | Piston Kit STC 13.8:1 Ratio | 1 | Service part / kit | Amazon eBay NAPA $313.23 FridayParts $199.99 |
| 3803530 | Piston Assembly STC | 1 | Service part / kit | Amazon eBay FridayParts $25.89 |
| 3804747 | Piston Kit KTA-50-G7 | 1 | Service part / kit | Amazon eBay |
| 3804885 | Piston KTA-50-G8/G9 | 1 | Service part / kit | Amazon eBay NAPA $435.16 FridayParts $265.56 |
| 406-0333 | Component 406-0333 | 2 | Service part / kit | Amazon eBay |
| 406-0334 | Clip, Retaining - Turnbutton Fastener | 2 | Service part / kit | Amazon eBay |
| 4089847 | Piston Kit GTA38/19 | 1 | Service part / kit | Amazon eBay |
| 4090013 | Piston Kit KTA-38-M2 | 1 | Service part / kit | Amazon eBay |
| 4090029 | Piston Kit QSK19CE | 1 | Service part / kit | Amazon eBay |
| 4090181 | Piston GTA38/19 | 1 | Service part / kit | Amazon eBay |
| 4097889 | Piston KTA-38-M2 | 1 | Service part / kit | Amazon eBay |
| 4910463 | Piston QSK19R/M | 1 | Service part / kit | Amazon eBay |
| 4910465 | Piston QSK Series | 1 | Service part / kit | Amazon eBay FridayParts $1134.77 |
| 4916177 | Piston GTA/GQSK19 | 1 | Service part / kit | Amazon eBay |
| 4918058 | Piston QSK19CE | 1 | Service part / kit | Amazon eBay |
| 4922319 | Piston QSK19C | 1 | Service part / kit | Amazon eBay |
| 4955233 | Piston Kit QSK19R/M | 1 | Service part / kit | Amazon eBay |
| 4955235 | Piston Kit QSK Series | 1 | Service part / kit | Amazon eBay FridayParts $1134.77 |
| 4955236 | Piston Kit QSK19C | 1 | Service part / kit | Amazon eBay |
| 4955238 | Piston Kit GTA/GQSK19 | 1 | Service part / kit | Amazon eBay |
| 501-0520 | Screw, Cap - Hex Head (3/8-24 x 5/8") | 1 | Service part / kit | Amazon eBay |
| 501-0524 | Washer, Lock - EIT (3/8") | 1 | Service part / kit | Amazon eBay |
| 504-0028 | Valve, Radiator Drain | 1 | Service part / kit | Amazon eBay |
| 505-0007 | Belt. Drive - Multi Groove (Used with 35 A MP Alternator * Pulley, Alternator - Multi Groove (Use with 75 A MP Alternator) | 2 | Service part / kit | Amazon eBay |
| 505-0021 | Bushing, Pipe - Reducer (3/4º to 1/2º) | 1 | Service part / kit | Amazon eBay |
| 505-0100 | Nipple, Pipe - Close (1/2”) | 1 | Service part / kit | Amazon eBay $9.34 |
| 505-0102 | Filter. Water - W/Corosion Inhibiting | 1 | Service part / kit | Amazon eBay |
| 505-0117 | Bushing, Reducer - Flush, Brass (1/2' NPT x3/8° NPT) | 1 | Service part / kit | Amazon eBay |
| 505-0132 | Nipple, Pipe - Close (3/4 NPT x l-3/8"LG) Elbow. Pipe - 90* (3/4 NPT) | 1 | Service part / kit | Amazon eBay |
| 508-0015 | Washer, Insulating - Fiber (#8) | 1 | Service part / kit | Amazon eBay |
| 517-0131 | Capacitor (Used across Voltmeter Terminals on some Sets) | 1 | Service part / kit | Amazon eBay |
| 800-0062 | Nut, Insulated | 1 | Service part / kit | Amazon eBay |
| 800-0270 | DCA4 Service Pre-Charging Complete System | 1 | Service part / kit | Amazon eBay |
| 800-2060 | Screw, Cap - Hex Head (M8x 1.25 x35) | 1 | Service part / kit | Amazon eBay |
| 809-0035 | Screw, Machine - Thread Cutting, Round Head (#8 X 3/4') | 1 | Service part / kit | Amazon eBay |
| 812-0063 | 853-0003 300-2856 338-1836 812-0063 853-0003 300-2863 338-1835 332-1445 NOTE 1 NOTE 2 332 | 2 | Service part / kit | Amazon eBay |
| 812-0065 | Screw, Machine - Round Head (#6 - 32 x 5/8') | 2 | Service part / kit | Amazon eBay |
| 812-0084 | Screw. Machine - Round Head ( | 4 | Service part / kit | Amazon eBay |
| 815-0388 | Bracket. Mounting - Relay Lead(s), Electrical Wire, Electrical - 20 AW G, Insulated Terminal, Wire - Forked, 18-20 Gauge | 6 | Service part / kit | Amazon eBay |
| 815-0544 | Screw, Machine - Round Head IT Washer (#6 - 32 x 1/2') | 3 | Service part / kit | Amazon eBay |
| 821-0004 | Screw, Self-Locking - Hex | 4 | Service part / kit | Amazon eBay |
| 850-0050 | Washer, Lock - Spring (3/8”) | 2 | Service part / kit | Amazon eBay |
| 853-0003 | Washer, Lock - ET (#6) | 4 | Service part / kit | Amazon eBay |
| 856-0008 | Washer, Lock - EIT (5/16'1) | 1 | Service part / kit | Amazon eBay |
| 856-0010 | Washer, Lock - EIT (3/8') | 1 | Service part / kit | Amazon eBay |
| 870-0131 | Nut. Hex - with ET (#10-32) | 1 | Service part / kit | Amazon eBay |
| 870-0196 | Nut, Insulating (#8) | 1 | Service part / kit | Amazon eBay |
| 98-4732 | Caution | 1 | Service part / kit | Amazon eBay |
| 98-4798 | Decal - Caution "7# PSI HOT WATER SYSTEM" | 1 | Service part / kit | Amazon eBay |
| 98-5298 | Decal - Panel Rear Markings (All Control Panels) | 1 | Service part / kit | Amazon eBay |
| 98-5299 | Decal - Panel Rear Markings (All Control Panels) | 1 | Service part / kit | Amazon eBay |
| 98-5316 | Decal - Panel Rear Markings (All Control Panels) | 1 | Service part / kit | Amazon eBay |
| 98-5387 | Nut, Self-Locking - with ET Lockwasher (#10-32) | 1 | Service part / kit | Amazon eBay |
| 98-5393 | Screw, Tapping - Round Head (#8 x 3/4") | 2 | Service part / kit | Amazon eBay |
| 98-5822 | Bushing, Reducer - Flush (1/2 NPT x 3/8 NPT) | 3 | Service part / kit | Amazon eBay |
| 98-6108-03 | Decal - Model Identification | 1 | Service part / kit | Amazon eBay |
| 98-6111-03 | ONAN GEN SET CUMMINS GEN SET | 1 | Service part / kit | Amazon eBay |
| 98-6139-03 | CUMMINS ONAN GEN SET | 1 | Service part / kit | Amazon eBay |
| 98-6169 | Terminal Assembly (Includes Replaceable Items 26 thru 29) | 1 | Service part / kit | Amazon eBay |
| F-2375 | A single line drawing of the prime power system | Service part / kit | Amazon eBay | |
| M-3804747 | Piston Kit | Service part / kit | Amazon eBay |
Service, wear & replacement parts referenced for this model and its engine — confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.
Available documents
This page was generated from the 16 manufacturer documents above by automated extraction; every figure shown is copied from one of them. How the data is compiled.