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Cummins/Onan — Fan Belt - Removal and Installation (Back Side Idler System)

Maintenance

From a Cummins/Onan owner's manual covering: K1800, K2000E, K38, K50, KT38, KTA 50 G3, KTA-50G3, KTTA50, KtA38, KtA50, KttA38. Check it applies to your exact model before use.

Applies to: Cummins/Onan K38, Cummins/Onan K50, Cummins/Onan KTA-50G3, Cummins/Onan KTA38, Cummins/Onan KTA50

Before you start

  • The fan belt idler is under tension. Do NOT allow your hands between the idler and belt or fan hub.

Procedure

  1. Remove the back side idler end of the shock absorber, control rod, or turnbuckle.
  2. Loosen upper capscrew and remove lower capscrew.
  3. Relieve idler spring tension with an 8-point socket and breaker bar.
  4. Remove the fan belt.
  5. Install the belt on crankshaft and fan hub pulley, aligning grooves with pulley ribs.
  6. Rotate idler against spring and install lock washer and capscrew; torque 45 Nm.
  7. Install control rod or shock absorber and tighten capscrews to 60-90 Nm.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Fan idler capscrew 45 Nm [35 ft-lb]
  • Control rod capscrews 60 Nm [45 ft-lb] and 90 Nm [65 ft-lb]

Full service-parts list: Cummins/Onan K38 →, Cummins/Onan K50 →, Cummins/Onan KTA-50G3 →, Cummins/Onan KTA38 →, Cummins/Onan KTA50 →

Source: Cummins/Onan owner's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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