HomeCummins/OnanCummins/Onan K38

Cummins/Onan K38 Generator Set

The Cummins/Onan K38 is a generator set.

4
Document types

How to read your Cummins/Onan serial & model number →

Specifications

Ratings spec sheet not in our library yet — see the documents below.

Filters & service parts

model family
ItemSpecCapacityPart #Interval
Air filterunloader valves33750496000 hr PartsGeek
Fuel filter38104326000 hr PartsGeek
Oil filterApply grease to both of the cylinder extension rods (6) and (10). Apply grease to the side of the roller tappets (8) to lubricate the tappets and the bushings.33750496000 hr PartsGeek
BeltInstall the fan belt idler assembly, the three lock washers and capscrews.6000 hr find
Coolant6.8 L1500 hr
Coolant filter3822648/38233486000 hr PartsGeek
OilMilitary Specification MIL-L-644, Type P-945.0 L6000 hr

Compiled from this model's family documentation — may include parts for closely-related variants. Confirm the exact part for your serial number.

Common questions

What oil filter does the Cummins/Onan K38 use?

The Cummins/Onan K38 uses oil filter part number 3375049.

What fuel filter does the Cummins/Onan K38 use?

The Cummins/Onan K38 uses fuel filter part number 3810432.

What air filter does the Cummins/Onan K38 use?

The Cummins/Onan K38 uses air filter part number 3375049.

Troubleshooting

25

Symptoms & remedies

SymptomCauseRemedy
Engine Will Not Crank or Cranks Slowly (Air Starter)Incorrect Oil For Operating Conditions, Oil Temperature Too Low, Insufficient Air Pressure, Starter Malfunction or Incorrect Starter, External or Internal Conditions Affecting Engine Crankshaft RotationChange oil and filters. Use recommended type (15W-40), Install oil pan heater, Increase pressure using external air supply, Refer to manufacturer's instructions, Check engine for ease of crankshaft rotation
Engine Will Not Crank or Cranks Slowly (Electric Starter)External or Internal Conditions Affecting Engine Crankshaft Rotation, Battery Connections. Broken, Loose or Corroded, Incorrect Oil, Oil Temperature Low, Battery Rating Too Low, Battery Temperature Too Low, Battery Charge Low, Starting Circuit Component MalfunctionCheck engine for ease of crankshaft rotation, Check battery connections, Refer to Section A, Change oil and filters. Use recommended type (15W-40), Install oil pan heater, Replace with correct rating, Check battery heater operation, Check starting circuit components
Engine Hard to Start or Will Not Start (Exhaust Smoke Present)Engine Cranking Speed Low (Below 150 RPM), Engine Driven Units Engaged, Cold Start Aid Needed or Not Working Correctly, Fuel Filter Plugged, Air in the Fuel System, Fuel Suction Line Restricted, Intake Air System Restricted, Fuel ContaminatedCheck engine cranking RPM, Disengage engine driven units, Install cold start aid. Check, repair, or replace if necessary, Replace fuel filter, Check for air in fuel, tighten fuel connections and filter, check fuel tank stand pipe, Check fuel line for restrictions, Check intake air system for restrictions
Engine Cranks But Will Not Start (No Smoke From Exhaust)No Fuel In Tank, Shut-off Valve Closed, No Fuel To Injectors, Air In The Fuel System, Engine Driven Units Engaged, Fuel Filter Plugged or Suction Line Restricted, Fuel Contaminated, Intake or Exhaust System RestrictedAdd fuel, Use manual override. Repair electrics, Check for fuel, Tighten all fuel filter fittings and connections from fuel tank to fuel pump, Replace fuel filter, Inspect fuel hose for restriction, Verify by operating engine from a temporary supply tank, Check intake and exhaust system for restrictions
Engine Starts But Will Not Keep RunningAir In The Fuel System, Engine Driven Units Engaged, Fuel Filter Plugged or Fuel Waxing Due to Cold Weather, Fuel Suction Line Restricted, Fuel Contaminated, Intake or Exhaust System RestrictedCheck for air in fuel, tighten fuel connections, tighten filter, check fuel tank stand pipe, Disengage engine driven units, Replace fuel filter. Weather conditions can require fuel heater, Inspect fuel line for restriction, Verify by operating engine from a temporary supply tank, Check intake and exhaust system for restrictions
Engine Will Not Shut OffFuel Pump Manual Override Open, Fuel Pump Shut-off Valve Disc Stuck, Fuel Tank Vents Plugged, Fuel Drain Line Restricted, Engine Running on Fumes Drawn into Air IntakeCheck to make sure manual override screw is out to maximum travel, Check opening and closing of electrics, Remove, clean, or replace vents, Check fuel drain line for loops, crimps, clamped points, Locate and isolate the source of fumes
Lubricating Oil Pressure LowIncorrect Oil Level, Incorrect Oil Specifications: Oil Diluted With Fuel, Oil Temperature Above Normal (120°C [250°F))Check for oil leaks. Add or drain engine oil. Refer to Section 5.: Check dipstick calibration. Refer to Section A, Change oil and check oil specifications, Refer to Coolant Temperature Above Normal Chart
Coolant Temperature Above NormalLow Coolant LevelAdd coolant
Radiator Shutters are not Opening Completely or Cold WeatherRadiator Cover ClosedOpen yadiator cover
Coolant Temperature Below NormalRadiator Shutters Stuck in Open Position or Opening EarlyInspect the shutters. Repair or replace if necessary.
Exhaust Smoke Excessive Under LoadIntake Air System RestrictedCheck intake air system for restrictions.
Engine Power Output LowExcessive Load for Engine Horsepower RatingReduce vehicle load.
Fuel Suction Line or Fuel Filter RestrictedCheck fuel line for restriction. Replace fuel filter if necessary.
Lubricating Oil Level Too HighCheck dipstick calibration and oil pan capacity. Refer to Section A.
Throttle Linkage Adjustment WrongCheck throttle linkage adjustment for full opening of throttle lever.
Intake or Exhaust System RestrictedCheck intake and exhaust systems for restrictions.
Fuel is Spongy Throttle is StuckCheck for air in fuel, tighten fuel connections and filter, check fuel tank stand pipe.
White Smoke or Rough Running At Idle (After Warmup Period)Low Coolant TemperatureRefer to Coolant Temperature Below Normal chart. Verify by operating engine from a temporary tank that contains good fuel.
Engine Will Not Reach Rated Speed When LoadedExcessive Load for Engine Horsepower RatingReduce load.
Tachometer Has a MalfunctionCheck with hand or digital tachometer.
Fuel Suction Line RestrictedCheck fuel inlet for restriction.
Engine Driven Units EngagedDisengage engine driven units.
Fuel Filter Plugged or Fuel Waxing Due to Cold WeatherReplace fuel filter. Weather conditions can require fuel heater.
Fuel ContaminatedVerify by operating engine from a temporary supply tank.
Air in Fuel - Spongy Throttle is SymptomCheck for air in fuel, tighten fuel connections and filter, check fuel tank stand pipe.

Fault codes and symptom→remedy steps extracted from this model’s service/owner documentation; verify against the official manual before servicing.

Parts

32
Part #DescriptionQtySystem
193736O-ring (3), Part No. 193736, has a green dot or stripe.1O ring PartsGeek
205216O-ring (2), Part No. 205216, has no markings.1O ring PartsGeek
3010510O-ring (1), Part No. 3010510, has a red dot or stripe.1O ring PartsGeek
3313279Full flow oil filter (Cummins Part No. 3313279)4Oil filter Amazon eBay PartsGeek FridayParts $26.68
3313283Bypass oil filter (Cummins Part No. 3313283)2Oil filter PartsGeek
3315844fuel filter, Cummins Part No. 256837 or Fleetguard® AF-2511Fuel filter PartsGeek FridayParts $16.66
3315847fuel filter, Cummins Part No. 256837 or Fleetguard® AF-2511Fuel filter PartsGeek
3375049Oil Filter Wrench1Oil filter PartsGeek
3376000Injector puller1Injector puller PartsGeek
3376497Injector puller1Injector puller PartsGeek
3377193Battery Tester1Battery tester PartsGeek
3379056Air Equipment Manual, Twin Cylinder, Bulletin No. 3379056.Manual PartsGeek
3379071PTD injectors rebuild manualManual PartsGeek
3810235Exhaust Gas Turbocharger, RR-153, Instructions for Operation and Maintenance or Bulletin No. 3810235.Manual PartsGeek
3810242Air Equipment Manual, Single Cylinder, Bulletin No. 3810242.Manual PartsGeek
3810257unloader valve cap springAir filter PartsGeek
3810313PT (Type D) STC injector shop manualManual PartsGeek
3810325Exhaust-Gas Turbocharger, RR-151-12, Instructions for Operation and Maintenance or Bulletin No. 3810325.Manual PartsGeek
3810347unloader valve cap springAir filter PartsGeek
3822574Rocker lever actuator1Actuator PartsGeek
3822575Injector and valve adjustment kit1Injector PartsGeek FridayParts $96.36
3823875Belt tension gaugeBelt PartsGeek
FF105fuel filter, Fleetguard® Part No. AF-2511Fuel filter Amazon eBay $5.99 PartsGeek
FF105Dfuel filter, Fleetguard® Part No. AF-2511Fuel filter Amazon eBay $14.50 PartsGeek
KTA38-0201Engine Control Module1ECM / ECU PartsGeek
KTA38-0202Engine Control Unit1ECM / ECU PartsGeek
33754364crack detection developerService part / kit PartsGeek
3376592Inch Pound Torque Wrench1Service part / kit PartsGeek
3810304K38 and K50 Shop Manual1Service part / kit PartsGeek
3810432K38 and K50 Troubleshooting & Repair Manual1Service part / kit PartsGeek
3822648/3823348Top Stop Tappet Setting Tool (STC equipped engines only)1Service part / kit PartsGeek
KTA38-0203Engine Control System1Service part / kit PartsGeek

Service, wear & replacement parts referenced for this model and its engine — confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.

Fuel consumption

RatingLoadL/hgal/h
Prime
Standby

Available documents

Engine spec — 0042660 (Cummins/Onan)Engine spec — 0043063 (Cummins/Onan)Spec sheet — K38-CP complete (Cummins/Onan)Reference — B20BiodieselFAQJan2009Reference — Schedule Technical2012 (Cummins/Onan)Service manual — Cummins Diesel K38-50 Manual 1993 (Cummins/Onan)Service manual — Cummins Diesel K38-50 Manual 1993 (2) (Cummins/Onan)