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Cummins/Onan — Turbocharger - Inspection

Maintenance

From a Cummins/Onan owner's manual covering: K1800, K2000E, K38, K50, KT38, KTA 50 G3, KTA-50G3, KTTA50, KtA38, KtA50, KttA38. Check it applies to your exact model before use.

Applies to: Cummins/Onan K38, Cummins/Onan K50, Cummins/Onan KTA-50G3, Cummins/Onan KTA38, Cummins/Onan KTA50

Procedure

  1. Remove air intake and exhaust piping.
  2. Look for damaged or cracked compressor or turbine blades.
  3. Check that the turbocharger shaft spins freely.
  4. Measure axial clearance (end play) and compare to specification.
  5. Measure radial clearance (side to side).
  6. Rebuild or replace if out of specification.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • HC5A end play 0.05 to 0.13 mm
  • T18A end play 0.10 to 0.23 mm
  • HT100 FridayParts $18.90 end play 0.06 to 0.16 mm

Full service-parts list: Cummins/Onan K38 →, Cummins/Onan K50 →, Cummins/Onan KTA-50G3 →, Cummins/Onan KTA38 →, Cummins/Onan KTA50 →

Source: Cummins/Onan owner's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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