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Cummins/Onan — Fuel Pump Removal

Repair & overhaul

From a Cummins/Onan owner's manual covering: K1800, K2000E, K38, K50, KT38, KTA38, KTA50, KTTA38, KTTA50, KtA38, KtA50, KttA38. Check it applies to your exact model before use.

Applies to: Cummins/Onan K38, Cummins/Onan K50, Cummins/Onan KTA38, Cummins/Onan KTA50, Cummins/Onan K38 and K50 engine

Procedure

  1. Disconnect the negative battery cable first, then the positive cable.
  2. Clean the fuel pump and surrounding area before removing it.
  3. Disconnect the wires to the fuel shutoff valves.
  4. Disconnect the linkage from the throttle lever.
  5. Remove throttle/braking cylinder air inlets, vent line and bracket mounting capscrews, if applicable.
  6. Disconnect the fuel tubing and air hose.
  7. Remove the four mounting capscrews and the fuel pump.
  8. Remove the drive coupling and remove and discard the gasket.

Full service-parts list: Cummins/Onan K38 →, Cummins/Onan K50 →, Cummins/Onan KTA38 →, Cummins/Onan KTA50 →

Source: Cummins/Onan owner's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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