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Cummins/Onan — Alternator Belt Adjustment

Adjustments

From a Cummins/Onan owner's manual covering: K1800, K2000E, K38, K50, KT38, KTA38, KTA50, KTTA38, KTTA50, KtA38, KtA50, KttA38. Check it applies to your exact model before use.

Applies to: Cummins/Onan K38, Cummins/Onan K50, Cummins/Onan KTA38, Cummins/Onan KTA50, Cummins/Onan K38 and K50 engine

Before you start

  • Over-tensioning of alternator belts can result in premature accessory drive bushing wear and seal leakage.

Procedure

  1. Loosen the alternator and adjusting link mounting capscrews.
  2. Loosen the jam nuts on the adjusting screw.
  3. Turn the adjusting screw clockwise to tighten the belt tension.
  4. Check the belt tension with a gauge.
  5. Tighten the jam nuts on the adjusting screw to 55 Nm [40 ft-lb].
  6. Tighten the adjusting link and alternator mounting capscrews to 55 Nm [40 ft-lb].
  7. Check the belt tension again.

Tools required

  • GT-1293 Burroughs Tension Gauge Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Belt tension: 356 N [80 lbf]
  • Jam nut / capscrew torque: 55 Nm [40 ft-lb]

Full service-parts list: Cummins/Onan K38 →, Cummins/Onan K50 →, Cummins/Onan KTA38 →, Cummins/Onan KTA50 →

Source: Cummins/Onan owner's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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