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Cummins/Onan — Testing Diodes

Testing & diagnosis · Exciter rectifier bridge (rotating rectifier assembly)

From a Cummins/Onan service manual — check it applies to your exact model before use.

Applies to: Cummins/Onan DFAA, Cummins/Onan DFAB, Cummins/Onan DFAC, Cummins/Onan DFBF, Cummins/Onan DFCB, Cummins/Onan DFCC, Cummins/Onan DFCE, Cummins/Onan DFE

Before you start

  • Layers of dust can cause diodes to overheat and fail. Brush dust off regularly.

Procedure

  1. Disconnect the diode pigtails from the terminal posts.
  2. Using an ohmmeter, measure resistance between pigtail and mounting plate.
  3. Reverse meter test probes and repeat the tests.
  4. Resistance should be high in one direction and low in the other.
  5. If high or low in both directions, replace the diode.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Full service-parts list: Cummins/Onan DFBF →, Cummins/Onan DFCC →, Cummins/Onan DFCE →, Cummins/Onan DFE →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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