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Cummins/Onan — Replacing Diodes

Repair & overhaul · Exciter rectifier bridge

From a Cummins/Onan service manual — check it applies to your exact model before use.

Applies to: Cummins/Onan DFAA, Cummins/Onan DFAB, Cummins/Onan DFAC, Cummins/Onan DFBF, Cummins/Onan DFCB, Cummins/Onan DFCC, Cummins/Onan DFCE, Cummins/Onan DFE

Procedure

  1. Make sure the replacement diode is of the correct polarity.
  2. Disconnect the pigtail; unscrew the old diode.
  3. Apply heat-sink compound under the head; keep off threads.
  4. Torque diodes to 36 to 42 in-lbs (4 to 4.8 Nm).
  5. Torque pigtail terminals to 24 in-lbs (2.7 Nm).

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Diodes 36 to 42 in-lbs (4 to 4.8 Nm)
  • Pigtail terminals 24 in-lbs (2.7 Nm)

Full service-parts list: Cummins/Onan DFBF →, Cummins/Onan DFCC →, Cummins/Onan DFCE →, Cummins/Onan DFE →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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