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Cummins/Onan LS-15M — HC4-7 Axial Alignment Procedure

Adjustments · Generator to engine alignment

For the Cummins/Onan LS-15M, from the Cummins/Onan service manual.

Applies to: Cummins/Onan DFAA, Cummins/Onan DFAB, Cummins/Onan DFAC, Cummins/Onan DFBF, Cummins/Onan DFCB, Cummins/Onan DFCC, Cummins/Onan DFCE, Cummins/Onan DFE

Procedure

  1. Check only when an objectionable vibration is present.
  2. Fasten dial indicator holding device to skid base, engine block, or generator shell with magnetic base or clamp.
  3. Position sensor point on the generator shaft hub.
  4. Bar the engine over in a clockwise rotation as viewed from engine flywheel through a couple of rotations.
  5. Record indicator readings in eight equally spaced points around the shaft diameter.
  6. Remove the capscrews connecting drive discs and flywheel and mark discs and flywheel.
  7. Rotate engine or generator so drive disc holes are repositioned 180 degrees from original location.
  8. Put capscrews back in and retorque. Recheck shaft alignment.
  9. If runout unchanged, rotate discs to 30, 60 or 90 degrees from original location.
  10. If T.I.R. does not improve, inspect flywheel pilot and drive disc runouts.

Tools required

  • Dial indicator with magnetic base or clamp Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Optimal T.I.R. for runout is .000 inch
  • Recommendation to reduce measured T.I.R. runout by one half

Full service-parts list: Cummins/Onan DFBF →, Cummins/Onan DFCC →, Cummins/Onan DFCE →, Cummins/Onan DFE →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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