Specifications
| Fuel | diesel |
|---|---|
| Frequency | 60.0 Hz |
| Standby power | 25 kW |
| Prime power | 25 kW |
| Emissions | Tier II |
| Oil capacity | 7.4 L |
| Alternator | PX-325K2 |
| Voltage options | 120 V, 240 V, 104 V, 208 V |
| Phase | 1 Ph |
| Rated current | [104] A |
| Power factor | [1.0] |
| Battery group | 640 |
| Battery voltage | 12 V |
| Battery quantity | 220 |
| Coolant capacity | 8.3 L |
| Dimensions (L×W×H) | 1350×695×734 mm |
| Dry weight | 63 kg |
Engine
| Oil capacity | 6.5 L |
|---|---|
| Displacement | 2.49 L |
| Aspiration | naturally aspirated |
| Rated speed | 1800 rpm |
Maintenance & consumables
for the Lugger L864| Item | Spec | Capacity | Part # | Interval | |
|---|---|---|---|---|---|
| Air filter | — | 750 hr | find | ||
| Fuel filter | 24-52020 | 750 hr | Amazon eBay $24.71 PartsGeek | ||
| Fuel filter | Primary fuel filter element | 24-50012 | 200 hr | Amazon eBay PartsGeek | |
| Oil filter | Oil Filter | 24-08701 | 750 hr | Amazon eBay $23.95 PartsGeek | |
| Belt | — | 750 hr | find | ||
| Coolant | 8.3 l | — | 750 hr | ||
| Oil | — | 750 hr |
Common questions
What is the power rating of the Northern Lights M864?
The Northern Lights M864 is rated 25 kW standby.
What engine does the Northern Lights M864 use?
The Northern Lights M864 is powered by the Lugger L864 engine.
What fuel does the Northern Lights M864 use?
The Northern Lights M864 runs on diesel.
What is the oil capacity of the Northern Lights M864?
The Lugger L864 engine in the Northern Lights M864 has an oil capacity of 6.5 liters.
What alternator does the Northern Lights M864 use?
The Northern Lights M864 uses a PX-325K2 alternator.
What oil filter does the Northern Lights M864 use?
The Northern Lights M864 uses oil filter part number 24-08701.
What fuel filter does the Northern Lights M864 use?
The Northern Lights M864 uses fuel filter part numbers 24-52020, 24-50012.
Troubleshooting
5Symptoms & remedies
| Symptom | Cause | Remedy |
|---|---|---|
| Battery Will Not Charge | Loose or corroded connections, Sulfated or worn out batteries, Loose or defective alternator belt | Clean and tighten battery connections. Check specific gravity of each battery. Check electrolyte level of each battery. Adjust belt tension. Replace belt. |
| Starter Inoperative | Check DC circuit breaker, Loose or corroded connections, Low battery condition, Defective electrical system ground wire | If the breaker is tripped, reset it. Clean and tighten loose battery and harness plug connection. Check specific gravity of each battery. Check electrolyte level of each battery. Repair or replace. |
| Starter Cranks Slowly | Low battery condition, Check specific gravity of each battery, Check electrolyte level of each battery, Crankcase oil too heavy, Loose or corroded connections, Battery is too small, Battery cables are too small | If low, fill cells with distilled water. Fill with oil of appropriate viscosity. Clean and tighten loose connections. |
| Entire Electrical System Does Not Function | Check DC circuit breaker, Faulty connection, Sulfated or worn out batteries | If breaker is tripped, reset it. Clean and tighten battery and harness plug connections. Check specific gravity and electrolyte level of each battery. |
| Engine Hard to Start or Will Not Start | Improper starting procedure, No fuel |
Fault codes and symptom→remedy steps extracted from this model’s service/owner documentation; verify against the official manual before servicing.
Parts
146| Part # | Description | Qty | System | |
|---|---|---|---|---|
| 07005-01212 | Sealing Washer | 2 | Gasket | PartsGeek |
| 07005-01412 | Sealing Washer | 2 | Gasket | PartsGeek |
| 11-10015 | Thermostat Seal Ring | 1 | Thermostat seal ring | PartsGeek |
| 11-12203 | Gasket | 2 | Gasket | PartsGeek |
| 11-18701 | Gasket, Thermostat Housing | 1 | Gasket | PartsGeek |
| 11-28701 | Gasket | 1 | Gasket | PartsGeek |
| 11-35401 | Exhaust Elbow Gasket | 1 | Gasket | PartsGeek |
| 11115-UC020 | Gasket (former # 11115-78204-71) | 1 | Gasket | PartsGeek FridayParts $48.00 |
| 11176-76006-71 | Injection Nozzle Seat (former # 11176-64010) | 4 | Injector | PartsGeek |
| 11177-76007-71 | Gasket (former # 11177-64010) | 4 | Gasket | PartsGeek |
| 11213-UC010 | Gasket, Rocker Arm Cover | 1 | Gasket | PartsGeek |
| 11383-78201-71 | Gasket, Rear Oil Seal Retainer | 1 | Gasket | PartsGeek |
| 11838-UC010 | Gasket, Rear Oil Seal Retainer | 1 | Gasket | PartsGeek |
| 15-55701 | Banjo Washer | 19 | Gasket | PartsGeek |
| 15100-78202-71 | Oil Pump Assembly | 1 | Pump | PartsGeek |
| 15104-78201-71 | Oil Strainer | 1 | Oil filter | PartsGeek |
| 16-15401 | O-ring | 1 | Seal | PartsGeek |
| 16-55701 | O-ring | 4 | Seal | PartsGeek |
| 16100-UC030 | Coolant Pump Assembly (formerly #16100-78201-71 & 16100-78204-71) | 1 | Pump | PartsGeek |
| 17171-UC010 | Gasket | 1 | Gasket | PartsGeek |
| 17173-UC010 | Exhaust Manifold Gasket | 1 | Gasket | PartsGeek |
| 18-00130 | Hose 1/4" x 30" (low fill) | 1 | Hose | PartsGeek |
| 18-11204 | Hose, 3/4" ID x 43" Wire Reinforced | 1 | Hose | PartsGeek |
| 18-15402 | Hose | 1 | Hose | PartsGeek |
| 18-15404 | Hose, 3/4" ID x 5-3/4” | 1 | Hose | PartsGeek |
| 18-18701 | Hose, 1" ID x 6", 3 Ply Silicone | 1 | Hose | PartsGeek |
| 18-18702 | 3” HOSE - 5” LONG | 1 | Hose | PartsGeek |
| 18-28701 | Hose, Air Inlet | 1 | Hose | PartsGeek |
| 18-58701 | Hose Assembly 1/4” ID x 11-1/2” 1/4 NPT | 1 | Hose | PartsGeek |
| 18-58702 | Hose Assembly 3/16” ID x 26” 1/4 FMS | 1 | Hose | PartsGeek |
| 18-58704 | Hose Assembly 1/4” ID x 22” M12 Banjo * | 1 | Hose | PartsGeek |
| 18-58705 | Hose Assembly 5/16” I.D. x 12-1/2” | 1 | Hose | PartsGeek |
| 18-58706 | Hose Assembly 1/4” I.D. x 18-1/2” | 1 | Hose | PartsGeek |
| 18-58707 | Fuel Return Hose* | 1 | Hose | PartsGeek |
| 18-58711 | Hose Assembly 1/4”ID x 11-1/2” 1/4NPT Male Rigid x 5/16-37T | 1 | Hose | PartsGeek |
| 18-58712 | Hose Assembly 3/16”ID x 20” 1/4FMS x 1/4FMS | 1 | Hose | PartsGeek |
| 18-58713 | Hose Assembly 1/4” ID x 25” | 1 | Hose | PartsGeek |
| 18-58714 | Hose Assembly 3/16”ID x 6-14” 1/4FMS90 x 1/4 FMS | 1 | Hose | PartsGeek |
| 18-58718 | Hose Assembly 3/16”ID x 18” 1/4FMS x 1/4FMS | 1 | Hose | PartsGeek |
| 18-58719 | Hose assembly 5/16”ID x 11-1/2” FMS | 1 | Hose | PartsGeek |
| 18-75400 | Hose Assembly, 1/2" ID x 18-1/2" | 1 | Hose | PartsGeek |
| 18-78702 | Hose Assembly, 3/8" ID x 15-1/2" | 1 | Hose | PartsGeek |
| 185046210 | Alternator Assembly | 1 | Alternator | PartsGeek |
| 20-12012 | Heat Exchanger Gasket, 3" | 2 | Gasket | PartsGeek |
| 22-42014 | Switch, High Exhaust Temperature up to xxxx-31698 | 1 | Sensor | PartsGeek |
| 22-42070 | Switch, High Exhaust Temperature from xxxx-31699 | 1 | Sensor | PartsGeek |
| 22100-UC060 | Injection Pump Assembly (formerly #22100-78242-71 & 22100-78243-71) | 1 | Pump | PartsGeek |
| 23600-78200-71 | Fuel Injector | 4 | Injector | PartsGeek |
| 24-02002 | Oil Filter | 4 | Oil filter | PartsGeek |
| 24-08701 | Oil Filter | 1 | Oil filter | Amazon eBay $23.95 PartsGeek |
| 24-28701 | Air Filter Element | 1 | Air filter | Amazon eBay $31.95 PartsGeek |
| 24-50002 | Primary Fuel Filter Complete Unit | 1 | Fuel filter | Amazon eBay $34.85 PartsGeek |
| 24-50012 | Primary Fuel Filter Element | 1 | Fuel filter | Amazon eBay PartsGeek |
| 24-52020 | Fuel Filter | 1 | Fuel filter | Amazon eBay $24.71 PartsGeek |
| 25-11216 | Impeller | 1 | Impeller | PartsGeek |
| 25-12017 | Spline Seal | 1 | Seal | PartsGeek |
| 25-12060 | Impeller | 1 | Impeller | PartsGeek |
| 25-12065 | Lip Seal | 1 | Seal | PartsGeek |
| 25-12066 | Mechanical Seal | 1 | Seal | PartsGeek |
| 25-12067 | O-Ring, Raw Water Pump Cover | 2 | O ring | PartsGeek |
| 25-15405 | Raw water pump | 1 | Pump | PartsGeek |
| 35-11000 | Thermostat | 1 | Thermostat | PartsGeek |
| 41-01020 | Hose, 3/8" I.D., Push-on | 10 | Hose | PartsGeek |
| 80301-76075-71 | O-ring (former # 90301-99032) | 1 | Seal | PartsGeek |
| 80430-76002-71 | Gasket (former # 90430-10027) | 1 | Gasket | PartsGeek |
| 80430-76037-71 | Gasket (former # 90430-37140) | 1 | Gasket | PartsGeek |
| 80913-76036-71 | Seal (former # 90913-02053) | 8 | Seal | PartsGeek |
| 9001A-30001 | O-ring (former # 90301-35950-71) | 1 | Seal | PartsGeek |
| 9001A-31008 | Rear Main Seal (former # 90311-95951-71) | 1 | Seal | PartsGeek |
| 9001A-31009 | Oil Seal (former # 90311-45950-71) | 1 | Seal | PartsGeek |
| 9001A-45007 | Gasket (former # 90430-17950-71) | 1 | Gasket | PartsGeek |
| 90210-07006 | Sealing Washer | 1 | Gasket | PartsGeek |
| 90311-45950-71 | Oil Seal | 1 | Seal | PartsGeek |
| 90311-95951-71 | Seal, Engine Rear Oil | 1 | Seal | PartsGeek |
| 90430-10027 | Gasket | 1 | Gasket | PartsGeek |
| 90430-17950-71 | Gasket | 1 | Gasket | PartsGeek |
| 90430-25001-71 | Gasket | ** | Gasket | PartsGeek |
| 90430-25003 | Gasket (for Oil Pan drain plug joint) | 1 | Gasket | PartsGeek |
| 90430-37001-71 | Gasket (former # 90430-37140) | 1 | Gasket | PartsGeek |
| 90430-37140 | Gasket | 1 | Gasket | PartsGeek |
| 90430-76002-71 | Fuel System Sealing Washer | 1 | Sealing washer | PartsGeek |
| 949018-1240 | Sealing Washer, Copper M14 | 2 | Gasket | PartsGeek |
| B-8280D | Northern Lights AC Wiring Diagram – DST-100-2FAK Voltage Regulator | 1 | Ac wiring diagram | PartsGeek |
| C-5657 | Northern Lights DC Wiring Diagram – Model M864W 12V Standard Ground | 1 | Dc wiring diagram | PartsGeek |
| C-5658 | Northern Lights DC Wiring Diagram – Model M864W 12V Isolated Ground | 1 | Dc wiring diagram | PartsGeek |
| C-5659 | Northern Lights DC Wiring Diagram – Model M864W 24V Standard Ground | 1 | Dc wiring diagram | PartsGeek |
| C-5660 | Northern Lights DC Wiring Diagram – Model M864W 24V Isolated Ground | 1 | Dc wiring diagram | PartsGeek |
| SP12 | Check fuel injection pump | 1 | Injector | eBay PartsGeek |
| SP13 | Check fuel injection pump | 1 | Fuel injection pump | eBay PartsGeek |
| SP20 | eawater pump | 1 | Pump | eBay $130.00 PartsGeek |
| 00-05408 | Wear Sleeve (Repair Type) | ** | Service part / kit | PartsGeek |
| 040126210 | Bearing | 2 | Service part / kit | PartsGeek |
| 05-70001 | CORNER CASTING | 4 | Service part / kit | PartsGeek |
| 05-72003 | BOLTING ASSEMBLY, LONG, STAINLESS STEEL | 8 | Service part / kit | PartsGeek |
| 05-75714 | BOLTING ASSY – SHORT | 24 | Service part / kit | PartsGeek |
| 05-78022 | PENETRATION PANEL ASSEMBLY | 1 | Service part / kit | PartsGeek |
| 05-78751 | VERTICAL EXTRUSION | 4 | Service part / kit | PartsGeek |
| 05-78754 | EXTRUSION, TOP ENDS | 2 | Service part / kit | PartsGeek |
| 05-78756 | EXTRUSION, TOP SIDES | 2 | Service part / kit | PartsGeek |
| 05-78758 | CENTER BAR, VERTICAL | 2 | Service part / kit | PartsGeek |
| 05-78759 | CENTER BAR, TOP | 1 | Service part / kit | PartsGeek |
| 05-78777 | TOP PANEL FORWARD ASSY | 1 | Service part / kit | PartsGeek |
| 05-78779 | TOP PANEL AFT ASSY | 1 | Service part / kit | PartsGeek |
| 11011-78201-71 | Thrust Washer Set, Standard Only | 1 | Service part / kit | PartsGeek |
| 11012-78201-71 | Thrust Washer Set O/S, 0.125 mm | 1 | Service part / kit | PartsGeek |
| 11013-78201-71 | Thrust Washer Set O/S, 0.25 mm | 1 | Service part / kit | PartsGeek FridayParts $46.00 |
| 11701-78203-71 | Main Bearing, Mark 1 - Standard | 5 | Service part / kit | PartsGeek |
| 11701-78204-71 | Main Bearing, Mark 2 - Standard | 5 | Service part / kit | PartsGeek |
| 11701-78205-71 | Main Bearing, Mark 3 - Standard | 5 | Service part / kit | PartsGeek |
| 11701-78206-71 | Main Bearing, Mark 4 - Standard | 5 | Service part / kit | PartsGeek |
| 11701-78207-71 | Main Bearing, Mark 5 - Standard | 5 | Service part / kit | PartsGeek |
| 11701-78208-71 | Main Bearing, Mark 6 - Standard | 5 | Service part / kit | PartsGeek |
| 11704-78201-71 | Main Bearing Set, 0.25 mm, Undersize | 1 | Service part / kit | PartsGeek |
| 11705-78201-71 | Main Bearing Set, 0.50 mm, Undersize | 1 | Service part / kit | PartsGeek |
| 11706-78201-71 | Main Bearing Set, 0.75 mm, Undersize | 1 | Service part / kit | PartsGeek |
| 11707-78201-71 | Main Bearing Set, 1.00 mm, Undersize | 1 | Service part / kit | PartsGeek |
| 12-00000 | #10-32 MACHINE SCREW x 1/2” LONG, STAINLESS STEEL | 8 | Service part / kit | PartsGeek |
| 12-45102 | MACH SCREW, PAN HD ¼-20 x ½” S/S | 8 | Service part / kit | PartsGeek |
| 13011-78202-71 | Piston Ring Set, Standard | 1 | Service part / kit | PartsGeek |
| 13013-78202-71 | Piston Ring Set, 0.50 mm, Oversize | 1 | Service part / kit | PartsGeek |
| 13041-78200-71 | Connecting Rod Bearing, Mark 1 - Standard | 4 | Service part / kit | PartsGeek |
| 13041-78201-71 | Connecting Rod Bearing, Mark 2 - Standard | 4 | Service part / kit | PartsGeek |
| 13041-78202-71 | Connecting Rod Bearing, Mark 3 - Standard | 4 | Service part / kit | PartsGeek |
| 13101-78202-71 | Piston Assembly, Standard (includes key #21A) | 4 | Service part / kit | PartsGeek |
| 13103-78202-71 | Piston Assembly, 0.50 mm O/S (includes key #21A) | 4 | Service part / kit | PartsGeek |
| 13204-78200-71 | Connecting Rod Bearing Set, 0.25 mm, Undersize | 1 | Service part / kit | PartsGeek |
| 13205-78200-71 | Connecting Rod Bearing Set, 0.50 mm, Undersize | 1 | Service part / kit | PartsGeek |
| 14-00032 | #10-32 NYLOCK HEX NUT, STAINLESS STEEL | 12 | Service part / kit | PartsGeek |
| 15-00101 | FLAT WASHER USS ¼” S/S | 8 | Service part / kit | PartsGeek |
| 15-70002 | #10 FLATWASHER, USS STAINLESS STEEL | 12 | Service part / kit | PartsGeek |
| 15310-76002-71 | Oil Regulator | 1 | Service part / kit | PartsGeek |
| 185446218 | Stator, complete | 1 | Service part / kit | PartsGeek |
| 19-01048 | EXTENDED BAND CLAMPS | 4 | Service part / kit | PartsGeek |
| 21-12010 | Zinc Anode | 1 | Service part / kit | PartsGeek |
| 23-01206 | BRACKET, CENTER BAR CONNECTOR | 4 | Service part / kit | PartsGeek |
| 23-71206 | TOE BRACKETS | 4 | Service part / kit | PartsGeek |
| 23-78006 | PENETRATION PANEL RETAINERS | 2 | Service part / kit | PartsGeek |
| 23-78016 | PANEL RETAINER BLOCK, SINGLE NOSE, NYLON | 8 | Service part / kit | PartsGeek |
| 23-78033 | REAR PANEL ASSY RETAINER CLIPS | 2 | Service part / kit | PartsGeek |
| 25-12004 | Repair Kit | 1 | Service part / kit | PartsGeek |
| 27-38702 | EXHAUST OUTLET TUBE | 1 | Service part / kit | PartsGeek |
| 27-38705 | KIT, WET EXHAUST OUTLET TUBE | 1 | Service part / kit | PartsGeek |
| 90999-73950-71 | Connecting Rod Bushing | 4 | Service part / kit | PartsGeek |
| M864W | Cast iron wet exhaust elbow. | 1 | Service part / kit | PartsGeek |
| OM864W | Service Side | 1 | Service part / kit | PartsGeek |
| OM864W3 | Service part / kit | PartsGeek |
Service, wear & replacement parts referenced for this model and its engine — confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.
Fuel consumption
| Rating | Load | L/h | gal/h |
|---|---|---|---|
| 50% | 4.6 | 1.21 | |
| 100% | 8.7 | 2.3 | |
| Prime | 2.23 | 8.4 | |
| Prime | 50% | 3.52 | 0.93 |
| Standby | 1.17 | 4.4 | |
| Standby | 50% | 6.73 | 1.78 |
Available documents
Spec sheet — B188-M864W3G (Northern Lights)Spec sheet — M864K (Northern Lights)Spec sheet — S122-M864W3G-1 (Northern Lights)Reference — L116 1 4 warranty (Northern Lights)Reference — L631-Marine-Accessories (Northern Lights)Parts manual — L510-Spares-Kit-Updated-April-2020 (Northern Lights)Parts manual — P864-1 (Northern Lights)Parts manual — P864-I (Northern Lights)Parts manual — P864 (Northern Lights)Service manual — D-5125A (Northern Lights)Service manual — L756 M864W3 ss assembly (Northern Lights)Service manual — L817-sound-shield-assy-M864W3-GEM (Northern Lights)Service manual — OM864W (Northern Lights)