The 4 Generator is a generator-set controller. It is used on generator sets from Northern Lights, including the M864.
| Symptom | Cause | Remedy |
|---|---|---|
| Battery Will Not Charge | Loose or corroded connections | Clean and tighten battery connections |
| Below Normal Engine Temperature | Thermostats not working properly | Check thermostats |
| Engine Emits Black or Gray Exhaust Smoke | Clogged or dirty air cleaner | Service air cleaner |
| Engine Emits White Smoke | Improper fuel | Use correct fuel for temperature |
| Engine Hard to Start or Will Not Start | Improper starting procedure | See starting section of this manual. Take special note of Bypass Switch operation |
| Engine Knocks | Insufficient oil | Call your dealer |
| Engine Overheats | Engine overloaded | Reduce the electrical load |
| Engine Runs Irregularly or Stalls Frequently | Below normal engine temperature | Remove and check thermostat |
| Entire Electrical System Does Not Function | Check DC circuit breaker | If breaker is tripped, reset it |
| High Fuel Consumption | Improper type of fuel | Use correct fuel for temperature |
| High Oil Consumption | Break-in period | Oil consumption decreases after break in |
| Lack of Engine Power | Engine overloaded | Reduce the load |
| Low Compression Pressure | See your dealer | |
| Low Oil Pressure | Low oil level | Fill crankcase to proper level |
| Starter Cranks Slowly | Low battery condition | Check specific gravity of each battery; Check electrolyte level of each battery; Replace battery if necessary |
| Starter Inoperative | Check DC circuit breaker | If the breaker is tripped, reset it |
Fault codes and symptom→remedy steps extracted from this controller’s service/owner documentation; verify against the official manual before servicing. Aggregated from the service documentation of generator sets built on this controller.