Service parts for the KDI 2504 TCR
Grouped by system, with how many of each the parts manual calls for.
Air intake
1 requiredFuel system
1 requiredBelts
1 requiredPrices captured from merchant listings; some links are affiliate links. Confirm against your serial number before ordering.
Specifications
| Fuel | Diesel |
|---|---|
| Frequency | 60.0 Hz |
| Standby power | 47 kW |
| Prime power | 42 kW |
| Emissions | Tier 4 F |
| Oil capacity | 11.5 L |
| Dry weight | 267 kg |
| Wet weight | 335 kg |
Engine
| Oil capacity | 11.5 L |
|---|---|
| Coolant capacity | 17.2 L |
| Displacement | 2.482 L |
| Aspiration | Turbo+ Charge After Cooler |
| Rated speed | 1800 rpm |
Maintenance & consumables
for the Kohler KDI 2504TCR| Item | Spec | Capacity | Part # | Interval | |
|---|---|---|---|---|---|
| Air filter | Cartridge dry-type air filter (2) | 4.3.1 | Amazon eBay | ||
| Fuel filter | Filter cartridge and fuel pre-filter replacement | ED0053029490 | Amazon eBay | ||
| Oil filter | Engine oil replacement | ED0053029490 | Amazon eBay | ||
| Battery | — | ||||
| Belt | Alternator belt (standard alternator) | 401-2571 | Amazon eBay | ||
| Coolant | — | 5000 hr | |||
| Coolant filter | — | ||||
| Hydraulic filter | — | ||||
| Oil | Place engine on level surface to ensure accurate measurement of oil level. | 8.9 l | ED0053029490 | 600 hr | Amazon eBay |
| Spark plug | — | 1000 hr |
Service intervals
1| Item | Action | Hours | Months | Notes |
|---|---|---|---|---|
| oil | Change | 500 hr | Minimum 500 hours oil change interval |
Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.
Recommended fluids
| Fluid | Grade | Standard | Ambient | Capacity | Notes |
|---|---|---|---|---|---|
| Fuel | No 1 Diesel (US) - ASTM D 975-09 B - Grade 1-D S 15 and No 2 Diesel (US) - ASTM D 975-09 B - Grade 2-D S 15, S 500 for mechanical models only | ASTM D 975-09 B |
Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.
Common questions
What is the power rating of the Kohler KDI 2504 TCR?
The Kohler KDI 2504 TCR is rated 47 kW standby.
What engine is in the Kohler KDI 2504 TCR?
The Kohler KDI 2504 TCR is powered by the Kohler KDI 2504TCR engine.
Is the Kohler KDI 2504 TCR diesel or gas?
The Kohler KDI 2504 TCR runs on Diesel.
What is the oil capacity of the Kohler KDI 2504 TCR?
The Kohler KDI 2504TCR engine in the Kohler KDI 2504 TCR has an oil capacity of 11.5 liters.
What is the coolant capacity of the Kohler KDI 2504 TCR?
The Kohler KDI 2504 TCR cooling system holds 17.2 liters (4.5 US gallons) for the engine, per the manufacturer specification sheet.
What is the continuous rating of the Kohler KDI 2504 TCR?
The Kohler KDI 2504 TCR is rated 42 kW prime, against 47 kW standby.
What is the dry weight of the Kohler KDI 2504 TCR?
The Kohler KDI 2504 TCR has a dry weight of 267 kg (588 lb).
What oil filter does the Kohler KDI 2504 TCR use?
The Kohler KDI 2504 TCR uses oil filter part number ED0053029490.
What fuel filter does the Kohler KDI 2504 TCR use?
The Kohler KDI 2504 TCR uses fuel filter part number ED0053029490.
What air filter fits the Kohler KDI 2504 TCR?
The Kohler KDI 2504 TCR uses air filter part number 4.3.1.
Troubleshooting
6Symptoms & remedies
| Symptom | Cause | Remedy |
|---|---|---|
| Warning RED light turn on | Engine ECU has detect a malfunctions | Contact KOHLER authorised workshops |
| Warning YELLOW light turn on | Engine ECU has detect a malfunctions | Contact KOHLER authorised workshops |
| The engine does not start | Sulphated battery terminals corroded | Clean the battery terminals |
| The engine starts but stops | Inefficient electrical connections | Clean the electrical contacts |
| RPM instability at idle speed | Clogged fuel pipes | Contact KOHLER authorised workshops |
| Low idle speed | Clogged fuel pipes | Contact KOHLER authorised workshops |
Fault codes and symptom→remedy steps extracted from this model’s service/owner documentation; verify against the official manual before servicing. Full Kohler KDI 2504 TCR troubleshooting guide (18 entries) →
Parts
27| Part # | Description | Qty | System | |
|---|---|---|---|---|
| 100-025-000 | Air Filter | 1 | Air filter | Amazon eBay |
| 100-030-000 | Oil Filter | 1 | Oil filter | Amazon eBay |
| 100-045-000 | Fuel Filter | 1 | Fuel filter | Amazon eBay |
| 100-060-000 | Coolant Filter | 1 | Coolant filter | Amazon eBay |
| 100-075-000 | Belt | 1 | Belt | Amazon eBay |
| 100-090-000 | Spark Plug | 1 | Spark plug | Amazon eBay |
| 1903TCRE5 | Engine | Engine | Amazon eBay | |
| 2504TCRE5 | Engine | Engine | Amazon eBay | |
| 4.1.1 | Engine oil level (4) (8) | Oil filter | Amazon eBay | |
| 4.1.2 | Coolant level (8) (9) | Coolant | Amazon eBay | |
| 4.3.1 | AIR CLEANER ELEMENT | Air filter | Amazon eBay | |
| 4.6.1 | Radiator heat-exchange surface and Intercooler (2) (8) | Cooling | Amazon eBay | |
| 401-2567 | Cartridge dry-type air filter | 1 | Air filter | Amazon eBay |
| 401-2568 | Intake manifold hose (air filter - intake manifold) | 1 | Hose | Amazon eBay |
| 401-2569 | Coolant hoses | 1 | Hose | Amazon eBay |
| 401-2570 | Fuel line hose | 1 | Hose | Amazon eBay |
| 401-2571 | Alternator belt (standard alternator) | 1 | Belt | Amazon eBay |
| 401-2572 | Poly-V alternator belt (heavy environmental condition) | 1 | Belt | Amazon eBay |
| 401-2573 | Poly-V alternator belt (standard condition) | 1 | Belt | Amazon eBay |
| 401-2574 | Coolant (OAT) | 1 | Fluid | Amazon eBay |
| 401-2575 | Coolant (HOAT) | 1 | Fluid | Amazon eBay |
| 5.9.1 | Standard alternator belt (8) | Belt | buy | |
| 8972824032 | Acid charge Pb-Ca maintenance free, 12V - 1100 CCA | Battery | Amazon | |
| 8972824033 | Acid charge Pb-Ca maintenance free, 12V - 1100 CCA | Battery | Amazon | |
| ED0082051350-S | COV.HEAD GASK.-OR SET 2504 TCR | 1 | Gasket | Amazon eBay $141.10 |
| 401-2576 | ATS (Engine) | 1 | Service part / kit | Amazon eBay |
| ED0053029490 | 2.5 Blue smoke | 1 | Service part / kit | Amazon eBay |
Service, wear & replacement parts referenced for this model and its engine — confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.
Available documents
This page was generated from the 11 manufacturer documents above by automated extraction; every figure shown is copied from one of them. How the data is compiled.