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Kohler KDI 1903 TCR / KDI 2504 TCR — Engine starting after storage

Operation

For the Kohler KDI 1903 TCR / KDI 2504 TCR, from the Kohler owner's manual.

Applies to: Kohler KDI 1903 TCR, Kohler KDI 2504 TCR

Procedure

  1. Remove protective sheet.
  2. Use cloth soaked in degreasing product to remove protective treatment from external parts.
  3. Inject lubricating oil (no more than 2 cm3) into intake ducts.
  4. Adjust alternator belt tension.
  5. Refill tank with fresh fuel.
  6. Make sure oil and coolant are up to maximum level.
  7. Start engine and keep idle at minimum speed for about two minutes.
  8. Bring engine to 75% of maximum rated speed for 5 to 10 minutes.
  9. Stop engine while oil is still hot and drain protective oil.
  10. Replace air, oil, and fuel filters with original spare parts.
  11. Pour new oil up to maximum level.
  12. Empty cooling circuit completely and pour in new coolant up to maximum level.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • no more than 2 cm3 lubricating oil
  • 75% maximum rated speed for 5 to 10 minutes

Full service-parts list: Kohler KDI 1903 TCR →, Kohler KDI 2504 TCR →

Source: Kohler owner's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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