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Kohler KDI 1903 TCR Generator Set

The Kohler KDI 1903 TCR is a 29.3 kW (36.6 kVA) Diesel standby generator set powered by a Kohler KDI 1903 TCR engine. It operates at 50 Hz. It holds about 8.9 L (2.4 gal) of oil and 17.2 L (4.5 gal) of coolant. The set weighs about 233 kg (514 lb).

29 kW
Standby
1.9 L
Displacement
8.9 L
Oil capacity
4
Document types

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Specifications

FuelDiesel
Frequency50.0 Hz
Standby power29 kW
Standby kVA36
Prime power26 kW
EmissionsEU STAGE V
Oil capacity8.9 L
Dry weight233 kg

Engine

Kohler KDI 1903 TCR
Oil capacity8.4 L
Coolant capacity17.2 L
Displacement1.9 L
AspirationTurbocharged
Rated speed1800 rpm

Maintenance & consumables

for the Kohler KDI 1903 TCR
ItemSpecCapacityPart #Interval
Air filterReplace cartridges B and G when dirty, clean the inside components A and D with a damp cloth.1000 hr find
Fuel filterstandby250 hr find
Oil filterstandby1000 hr find
Beltstandby1000 hr find
Coolantstandby10 hr
Oilstandby50 hr

Common questions

What is the power rating of the Kohler KDI 1903 TCR?

The Kohler KDI 1903 TCR is rated 29 kW standby (36.6 kVA).

What engine does the Kohler KDI 1903 TCR use?

The Kohler KDI 1903 TCR is powered by the Kohler KDI 1903 TCR engine.

What fuel does the Kohler KDI 1903 TCR use?

The Kohler KDI 1903 TCR runs on Diesel.

What is the oil capacity of the Kohler KDI 1903 TCR?

The Kohler KDI 1903 TCR engine in the Kohler KDI 1903 TCR has an oil capacity of 8.4 liters.

Troubleshooting

15

Symptoms & remedies

SymptomCauseRemedy
Warning RED light turn onEngine ECU has detect a malfunctionsContact KOHLER authorised workshops
Warning YELLOW light turn onEngine ECU has detect a malfunctionsContact KOHLER authorised workshops
The engine does not startSulphated battery terminals corrodedClean the battery terminals
The engine starts but stopsInefficient electrical connectionsClean the electrical contacts
RPM instability at idle speedClogged fuel pipesContact KOHLER authorised workshops
Low idle speedClogged fuel pipesContact KOHLER authorised workshops
Poor quality fuelClean the tank and refuel with quality fuel
Blue smokeHigh oil sump levelReplace the engine oil
Excessive fuel consumptionClogged air filterReplace with a new filter
Engine lost its initial performanceClogged air filterReplace with a new filter
Slow accelerationClogged fuel filterReplace the fuel filter
Engine jerkingClogged fuel pipesContact KOHLER authorised workshops
Engine overheatsInsufficient coolant levelFill up to the level
Engine ECU has detect a malfunctionsContact KOHLER authorised workshops
Engine starts but stopsInefficient electrical connectionsClean the electrical contacts

Fault codes and symptom→remedy steps extracted from this model’s service/owner documentation; verify against the official manual before servicing.

Parts

24
Part #DescriptionQtySystem
100-025-000Oil Filter Cartridge1Oil filter PartsGeek hdturbo $3199.00
100-030-000Air Filter Cartridge1Air filter PartsGeek
100-045-000Fuel Filter Cartridge1Fuel filter PartsGeek hdturbo $2099.00
100-060-000Oil Dipstick1Oil filter PartsGeek hdturbo $2099.00
100-075-000Oil Drain Plug1Oil filter PartsGeek hdturbo $3299.00
100-090-000Water Presence Sensor1Sensor PartsGeek
273377Gauge, restriction1Sensor PartsGeek
401-2567Cartridge dry-type air filter1Air filter PartsGeek
401-2568Intake manifold hose (air filter - intake manifold)1Hose PartsGeek
401-2569Coolant hoses1Hose PartsGeek
401-2570Fuel line hose1Hose PartsGeek
401-2571Alternator belt (standard alternator)1Belt PartsGeek
401-2572Poly-V alternator belt (heavy environmental condition)1Belt PartsGeek
401-2573Poly-V alternator belt (standard condition)1Belt PartsGeek
401-2574Coolant (OAT)1Fluid PartsGeek
401-2575Coolant (HOAT)1Fluid PartsGeek
A-226955Air cleaner assembly1Air filter Amazon eBay $2.28 PartsGeek
ED0053029490Battery not supplied by KohlerBattery PartsGeek
ED0082051340-SCOV.HEAD GASK.-OR SET 1903 TCR1Gasket PartsGeek
GM16944Element, Air Cleaner1Air filter Amazon eBay $49.68 PartsGeek
GM22310Hose, Reducer1Hose PartsGeek
GM66601Element, Inner1Air filter Amazon eBay $30.99 PartsGeek
GM88850Hose, Air Intake (Item 5)1Hose PartsGeek
401-2576ATS (Engine)1Service part / kit PartsGeek

Service, wear & replacement parts referenced for this model and its engine — confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.

Fuel consumption

RatingLoadL/hgal/h
Prime
Standby

Available documents

Engine spec — Diesel Full Line (Kohler)Engine spec — KDI Power Pack (Kohler)Engine spec — KIP KDI Power Pack (Kohler)Spec sheet — Diesel Genset Ratings Brochure (Kohler)Spec sheet — KDI Power Unit (Kohler)Owner's manual — TP6915 (Kohler)Service manual — ED0053029490 UM KDI 1903 2504TCR REV 18 EN (Kohler)Service manual — OM KDI 1903 2504 TCR-TCRE5-TC Rev 22 EN (Kohler)Service manual — OM KDI 1903 TCR TCRE5 TC EN (Kohler)Service manual — TP6916 (Kohler)Service manual — instrukcja obslugi KDI 2504TCR (Kohler)

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