Kohler KDI 1903 TCR / KDI 2504 TCR — Alternator standard belt tension check and setting
Adjustments · alternator belt
For the Kohler KDI 1903 TCR / KDI 2504 TCR, from the Kohler owner's manual.
Applies to: Kohler KDI 1903 TCR, Kohler KDI 2504 TCR
Before you start
- Check belt tension only when engine is off.
Parts for this job
Part numbers from the service-parts lists for Kohler KDI 1903 TCR, Kohler KDI 2504 TCR. Verify against your serial number before ordering; some links are affiliate links.
Procedure
- Check belt A condition; replace if worn out or deteriorated.
- Check at point p that tension is between 80 and 85 Hz.
- Using DENSO BTG-2 or similar tool F, check corresponding value is between 350 and 450 N.
- If no tool, apply approx. 10 kg force at point p; movement must be less than 10 mm.
- If not correct, loosen fastening bolts B and C.
- Pull alternator outwards in direction D to tension belt.
- Tighten bolts B and C in sequence with torque wrench E at 40 Nm.
- Check tension again; let engine run and cool, repeat adjustments if out of range.
Tools required
Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.
Full service-parts list: Kohler KDI 1903 TCR →, Kohler KDI 2504 TCR →
Source: Kohler owner's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.