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PowerCommand digital Controller

The PowerCommand digital is a generator-set controller. It is used on generator sets from Cummins/Onan, including the 60 Hz DQKAD, 60 Hz DQKAE, 60 Hz DQKAF and C2750 D5.

45
Generator sets
Cummins/Onan
Brand
60–3500 kW
Power range
Diesel
Fuel

Generator sets using this controller

45

Also fitted to: Cummins/Onan D-3519 - 2g TA Luft – EPA Tier 2, Cummins/Onan D-3521 - 2g TA Luft – EPA Tier 2, Cummins/Onan D-3523 - 2g TA Luft – EPA Tier 2, Cummins/Onan PowerCommand.

Troubleshooting

13

Fault codes

CodeMeaningCause
Battle short modeSome shutdown faults are bypassed
Cranking lockoutThe control will not allow the starter to attempt to engage or to crankNot specified in text
DerateOutput power of the genset is reduced in response to a fault condition
Emergency stopAnnunciated whenever either emergency stop signal is received from external switch
Fail to crank shutdownControl has signaled starter to crank engine but engine does not rotateEngine does not rotate
Fail to start (overcrank) shutdownControl system indicates a fault if the genset fails to start by the completion of the engine crack sequenceGenset fails to start
Low and high battery voltage warningIndicates status of battery charging system (failure)Continuously monitoring battery voltage
Low coolant level warningCan be set up to be a warning or shutdownSet up in control
Low coolant temperature warningIndicates that engine temperature may not be high enough for a 10 second start or proper load acceptanceEngine temperature is low
Weak battery warningBattery indicates impending failureControl system tests the battery each time the genset is signaled to start

Symptoms & remedies

SymptomRemedy
Battle short modeIf a bypassed shutdown fault occurs, the fault code and description will still be annunciated, but the genset will not shutdown. This will be followed by a fail to shutdown fault.
DerateThe Derate function reduces output power of the genset in response to a fault condition. If a Derate command occurs while operating on an isolated bus, the control will issue commands to reduce the load on the genset via contact closures or Modbus. If a Derate command occurs while in utility parallel mode, the control will actively reduce power by lowering the base load kW to the derated target kW.
Emergency stopAnnunciated whenever either emergency stop signal is received from external switch.

Fault codes and symptom→remedy steps extracted from this controller’s service/owner documentation; verify against the official manual before servicing. Aggregated from the service documentation of generator sets built on this controller.