The PowerCommand 3200 is a generator-set controller. It is used on generator sets from Cummins/Onan, including the 1500DQKB, 1650DQKC, 1750DQKB and 2000 DQKC.
Also fitted to: Cummins/Onan DQKB/DQKC.
| Code | Meaning | Cause | Remedy |
|---|---|---|---|
| 101 | Engine continues to operate at reduced RPM. | Indicates that the engine is operating in idle mode. When the set is operating in the RUN mode, grounding the engine idle input causes generator build-up to be inhibited and the engine to be governed at 800 RPM. When ground is removed from this input, the set returns to normal speed and voltage. | |
| 102 | Engine shuts down and will not crank. | Indicates local or remote Emergency Stop. | To reset the local Emergency Stop button: Pull the button out or turn the switch clockwise (button with arrow) and allow it to pop out. Move the Run/Off/Auto switch to Off. Press the Reset switch. Select Run or Auto, as required. |
| 111 | Internal ECM error | ||
| 112 | Actuator not responding | ||
| 1123 | Shutdown After Battle Short | ||
| 1124 | Delayed Shutdown | ||
| 113 | Actuator sensor fault | ||
| 1131 | Battle Short Active | ||
| 115 | No speed signal | ||
| 116 | Time press sensor high | ||
| 117 | Time press sensor low | ||
| 118 | Pump press sensor high | ||
| 119 | Pump press sensor low | ||
| 121 | No engine speed signal | ||
| 121 | Speed Signal Lost | ||
| 122 | Manifold air press sensor | ||
| 1244 | Engine Normal Shutdown | ||
| 1245 | CAN - Engine Shutdown | ||
| 1246 | CAN - Unknown Engine Fault | ||
| 1247 | CAN - Engine Unannounced Fault | ||
| 1248 | CAN - Engine Warning Fault | ||
| 1311 | Customer Inputs #1 | ||
| 1311 through 1318 | Customer Defined Fault | ||
| 1311 through 1318 | LAMP: Shutdown/Warning MESSAGE: Customer Defined Fault | When any one of these customer defined inputs is detected by the control, the corresponding fault message is displayed. The nature of the fault is an optional customer selection. These fault functions can be programmed to initiate a shutdown or warning as indicated by the Warning or Shutdown lamp. Note: Customer fault messages are editable. The message displayed for the code shown (1311 through 1318) is determined by the customer. | |
| 1312 | Customer Inputs #2 | ||
| 1317 | Customer Inputs #3 | ||
| 1318 | Customer Inputs #4 | ||
| 1334 | Crit Scaler OR | ||
| 1335 | Non-Crit Scaler OR | ||
| 135 | Oil Pressure Sensor High | ||
| 135 | Oil pressure sensor | ||
| 141 | Oil Pressure Sensor Low | ||
| 1416 | FAIL TO SHUTDOWN | Status ï indicates that the “Fault Bypass” mode is enabled. This mode is primarily used by service personnel for troubleshooting purposes. | |
| 1416 | Fail To Shut Down | ||
| 1416 | LAMP: Warning MESSAGE: FAIL TO SHUTDOWN | Status – indicates that the “Fault Bypass” mode is enabled. This mode is primarily used by service personnel for troubleshooting purposes. In this mode the generator set ignores the majority of system shutdown faults. | |
| 1417 | LAMP: Warning MESSAGE: POWER DOWN ERROR | Indicates that the control can not power down due to some unknown condition. Possible drain on battery. Contact an authorized service center for service. | |
| 1417 | POWER DOWN ERROR | Possible drain on battery. Contact an authorized service center for service. | |
| 1417 | Power Down Failure | ||
| 143 | Low oil pressure | ||
| 143 | Pre-Low Oil Pressure Sensor | ||
| 1433 | Emergency Stop | ||
| 1433 / 1434 | EMERGENCY STOP ï LOCAL / EMERGENCY STOP ï REMOTE | To reset the local/remote Emergency Stop button: Pull the button out. Move the O/Manual/Auto switch to O (off). Press the front panel Fault Acknowledge button. Select Manual or Auto, as required. | |
| 1433 / 1434 | LAMP: Shutdown MESSAGE: EMERGENCY STOP – LOCAL / EMERGENCY STOP – REMOTE | Indicates local or remote Emergency Stop. Emergency Stop shutdown status can be reset only at the local control panel. To reset the local/remote Emergency Stop button: Pull the button out. Move the O/Manual/Auto switch to O (off). Press the front panel Fault Acknowledge button. Select Manual or Auto, as required. | |
| 1434 | Remote Emergency Stop | ||
| 1435 | Low Coolant Temperature | ||
| 1437 | FAULT HISTORY: 1 OF 24 | ||
| 1437 | FAULT HISTORY: 1 OF 24 CNTL HOURS 459 OCCURRENCES 5 ENGINE HOURS 334 | ||
| 1438 | FAIL TO CRANK | A. Poor battery cable connections. Clean the battery cable terminals and tighten all connections. b. Discharged or defective battery. Recharge or replace the battery. | |
| 1438 | Fail to Crank | ||
| 1438 | LAMP: Warning MESSAGE: FAIL TO CRANK | Indicates possible fault with control or starting system. Check for the following conditions: a. Poor battery cable connections. Clean the battery cable terminals and tighten all connections. b. Discharged or defective battery. Recharge or replace the battery. | |
| 1439 | FUEL LEVEL LOW IN DAY | Check fuel supply and replenish as required. | |
| 1439 | LAMP: Warning MESSAGE: FUEL LEVEL LOW IN DAY | Indicates fuel supply is running low. Check fuel supply and replenish as required. | |
| 144 | Coolant Temperature Sensor High | ||
| 144 | Coolant temperature sensor | ||
| 1441 | LAMP: Warning MESSAGE: FUEL LEVEL LOW IN MAIN | Indicates fuel supply is running low. Check fuel supply and replenish as required. | |
| 1442 | LAMP: Warning MESSAGE: BATTERY IS WEAK | Indicates battery voltage drops below 14.4 volts for two seconds, during starting. Discharged or defective battery. See Warning message 441 Low Battery Voltage. | |
| 1442 | Weak Battery | ||
| 1443 | Battery Failed | ||
| 1443 | LAMP: Warning MESSAGE: BATTERY IS DEAD | Indicates battery has dropped below genset operating range (3.5 volts when cranking) to power the starter and the control circuitry. See Warning message 441 Low Battery Voltage. | |
| 1444 | KW Overload |
Fault codes and symptom→remedy steps extracted from this controller’s service/owner documentation; verify against the official manual before servicing. Aggregated from the service documentation of generator sets built on this controller.