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Generac G0072100 — Checking Valve Clearance

Maintenance · engine valvetrain

For the Generac G0072100, from the Generac owner's manual.

Applies to: Generac G0072100, Generac G-Force 400 Series engine, Generac G-Force 800 Series engine, Generac G-Force 1000 Series engine

Before you start

  • Accidental Start-up. Disconnect the negative battery cable, then the positive battery cable when working on unit.
  • Risk of Burn. Allow the engine to cool before performing the following procedure.

Procedure

  1. Close fuel valve and disconnect battery to avoid accidental startup.
  2. Remove spark plug wire(s) and position away from spark plug(s).
  3. Remove spark plug(s).
  4. Remove the four screws attaching the valve cover. Remove and discard gasket. Repeat for second cylinder if equipped.
  5. Verify piston is at top dead center (TDC) of its compression stroke (both valves closed).
  6. Verify valve clearance between each rocker arm and valve stem with a feeler gauge.
  7. Install replacement valve cover gasket(s).
  8. Install valve cover(s); tighten fasteners in a cross pattern.
  9. Install spark plug(s).

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Valve clearance 0.002-0.004 in (0.05-0.1 mm)
  • Not required on 14 or 18 kW units with 816cc engine

Full service-parts list: Generac G0072100 →

Source: Generac owner's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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