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Generac — Battery Voltage Drop Test

Testing & diagnosis · Battery and cables

From a Generac service manual covering: 10 KVA, 13 kVA, 8 kVA. Check it applies to your exact model before use.

Applies to: Generac EcoGen 6 kW, Generac GH-410 engine, Generac GH-426 engine, Generac GT-530 engine, Generac GT-530 engine, Generac GT-999 engine, Generac OHVI engine

Parts for this job

Part numbers from the service-parts list for Generac EcoGen 6 kW. Verify against your serial number before ordering; some links are affiliate links.

Procedure

  1. Remove T1 fuse.
  2. Set DMM to DC voltage.
  3. Connect leads to battery posts.
  4. Set controller to MANUAL.
  5. Measure voltage drop at test points V1-V4.
  6. Compare to specs.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Max 0.00-0.10 VDC across connection
  • 0.10-0.20 VDC ground connection
  • 0.20-0.30 VDC across wire or cable
  • 0.20-0.30 VDC across switch or starter contactor
  • 0.40-0.50 VDC across entire circuit

Full service-parts list: Generac EcoGen 6 kW →

Source: Generac service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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