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Cummins/Onan A15 — Reassembling the Generator

Repair & overhaul

For the Cummins/Onan A15, from the Cummins/Onan service manual.

Applies to: Cummins/Onan DGBB, Cummins/Onan DGBC, Cummins/Onan DGCA, Cummins/Onan DGCB, Cummins/Onan DGCC, Cummins/Onan DGDA, Cummins/Onan DGDB, Cummins/Onan DGEA, Cummins/Onan DGFA, Cummins/Onan DGFB, Cummins/Onan B and C Series diesel engine

Before you start

  • Never withdraw the generator leaving the rotor to hang by the drive discs.

Procedure

  1. Apply force to inner race of rotor bearing when pressing onto shaft; secure retaining clip.
  2. Torque drive disc-to-rotor bolts to 190 ft-lbs (257 Nm).
  3. Torque drive disc-to-flywheel bolts to 50 ft-lbs (67 Nm).
  4. Torque exciter stator mounting screws to 7 ft-lbs (10 Nm).
  5. Torque generator end plate mounting bolts to 25 ft-lbs (34 Nm).
  6. Torque generator mounting bracket bolts to 65 ft-lbs (M12) or 35 ft-lbs (M10).
  7. Torque generator-to-adaptor bolts to 40 ft-lbs (55 Nm).
  8. Torque adaptor-to-engine bolts to 35 ft-lbs (48 Nm).

Specs & values

  • see individual torque values

Full service-parts list: Cummins/Onan DGBB →, Cummins/Onan DGBC →, Cummins/Onan DGCA →, Cummins/Onan DGCB →, Cummins/Onan DGCC →, Cummins/Onan DGDA →, Cummins/Onan DGDB →, Cummins/Onan DGEA →, Cummins/Onan DGFA →, Cummins/Onan DGFB →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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