| Clearance | Cam height, 2/3TNV70 | 34.535-34.665 | mm | limit 34.29 |
| Clearance | Cam height, 3TNV76 | 34.135-34.265 | mm | limit 33.89 |
| Clearance | Camshaft bend | 0-0.02 | mm | limit 0.05 |
| Clearance | Camshaft side gap | 0.05-0.15 | mm | limit 0.25 |
| Clearance | Connecting rod big end clearance | 0.020-0.058 | mm | limit 0.120 |
| Clearance | Connecting rod small end clearance | 0.025-0.047 | mm | limit 0.105 |
| Clearance | Crankshaft crankpin oil clearance | 0.020-0.050 | mm | limit 0.110 |
| Clearance | Crankshaft crankpin outside diameter | 41.952-41.962 | mm | limit 41.902 |
| Clearance | Crankshaft journal oil clearance | 0.020-0.050 | mm | limit 0.120 |
| Clearance | Crankshaft journal outside diameter | 46.952-46.962 | mm | limit 46.902 |
| Clearance | Crankshaft side gap | 0.111-0.250 | mm | |
| Clearance | Cylinder head combustion surface distortion | 0.05 or less | mm | limit 0.15 |
| Clearance | Exhaust valve stem clearance | 0.040-0.067 | mm | limit 0.17 |
| Clearance | Exhaust valve stem outside diameter | 5.945-5.960 | mm | limit 5.90 |
| Clearance | Gear backlash | 0.06-0.12 | mm | limit 0.14 |
| Clearance | Idle gear clearance | 0.025-0.075 | mm | limit 0.175 |
| Clearance | Intake valve stem clearance | 0.025-0.052 | mm | limit 0.16 |
| Clearance | Intake valve stem outside diameter | 5.960-5.975 | mm | limit 5.90 |
| Clearance | Oil pump inner rotor centering clearance | 0.13-0.20 | mm | limit 0.25 |
| Clearance | Oil pump outer rotor outside clearance | 0.12-0.21 | mm | limit 0.30 |
| Clearance | Oil pump outer rotor side clearance | 0.02-0.07 | mm | limit 0.12 |
| Clearance | Piston pin clearance | 0.000-0.014 | mm | limit 0.074 |
| Clearance | Rocker arm clearance | 0.016-0.054 | mm | limit 0.13 |
| Clearance | Tappet clearance | 0.040-0.094 | mm | limit 0.134 |
| Clearance | Thrust metal thickness | 1.930-1.980 | mm | limit 1.850 |
| Clearance | Valve guide inside diameter | 6.000-6.012 | mm | limit 6.08 |
| Gap | Valve guide projection from cylinder head | 9.8-10.0 | mm | |
| Gap | Valve stem seal projection | 10.9-11.2 | mm | |
| Injection timing | Fuel injection timing FID | 15/16/18/21/20/21 | deg bTDC | varies by model/class and speed; see table |
| Other | Cylinder inside diameter, 2/3TNV70 | 70.000-70.030 | mm | limit 70.200 |
| Other | Cylinder inside diameter, 3TNV76 | 76.000-76.030 | mm | limit 76.200 |
| Other | Piston outside diameter, 2/3TNV70 | 69.960-69.990 | mm | limit 69.915 |
| Other | Piston outside diameter, 3TNV76 | 75.955-75.985 | mm | limit 75.910 |
| Pressure | Compression pressure, 2/3TNV70 limit | 2.55±0.1 | MPa | at 250 min-1; 26±1 kgf/cm2 |
| Pressure | Compression pressure, 2/3TNV70 standard | 3.24±0.1 | MPa | at 250 min-1; 33±1 kgf/cm2 |
| Pressure | Compression pressure, 3TNV76 limit | 2.75±0.1 | MPa | at 250 min-1; 28±1 kgf/cm2 |
| Pressure | Compression pressure, 3TNV76 standard | 3.43±0.1 | MPa | at 250 min-1; 35±1 kgf/cm2 |
| Pressure | Cooling water leak test pressure | 0.09±0.015 | MPa | 0.9±0.15 kgf/cm2 |
| Pressure | Fuel injection pressure | 11.8-12.8 | MPa | 120-130 kgf/cm2 |
| Pressure | Lube oil pressure at low idle speed | 0.06 or above | MPa | 0.6 kgf/cm2 or above |
| Pressure | Lube oil pressure at rated speed | 0.29-0.44 | MPa | 3.0-4.5 kgf/cm2 |
| Pressure | Oil pressure switch operating pressure | 0.05±0.01 | MPa | 0.5±0.1 kgf/cm2 |
| Pressure | Radiator cap opening pressure | 0.09±0.015 | MPa | 0.9±0.15 kgf/cm2 |
| Temperature | Thermo switch actuating temperature | 107-113 | °C | |
| Temperature | Thermostat valve opening temperature | 69.5-72.5 | °C | |
| Torque | Bearing cap set bolt | 75.5-81.5 | N·m | apply oil |
| Torque | Connecting rod bolt | 22.6-27.5 | N·m | apply oil |
| Torque | Crankshaft pulley set bolt, FC250 pulley | 83.3-93.3 | N·m | FC250; apply oil |
| Torque | Crankshaft pulley set bolt, S48C pulley | 113-123 | N·m | S48C; apply oil |
| Torque | Cylinder head bolt, first step | 26.0-30.0 | N·m | first step; apply oil |
| Torque | Cylinder head bolt, second step | 53.9-57.9 | N·m | second step; apply oil |
| Torque | Flywheel set bolt | 80.4-86.4 | N·m | apply oil |
| Torque | Fuel injection nozzle nut | 49.0-53.0 | N·m | no oil |
| Torque | Fuel injection pipe sleeve nut | 29.4-34.4 | N·m | no oil |
| Torque | Fuel pump drive gear nut | 58.8-68.8 | N·m | apply oil |
| Torque | Fuel pump gear bolt | 32.3-36.3 | N·m | no oil |
| Torque | Governor weight support nut | 68.7-73.7 | N·m | apply oil |
| Torque | Lube oil pump cover | 5.9-7.9 | N·m | apply oil |
| Torque | Oil filter | 20-24 | N·m | tighten 3/4 turn after contact |
| Valve clearance | Intake/exhaust valve clearance | 0.15-0.25 | mm | cold |