HomeEnginesCummins/Onan QST30

Cummins/Onan QST30 Engine

The Cummins/Onan QST30 is a 30.5 L 12-cylinder turbocharged and aftercooled engine rated at 2100 rpm, producing up to 1119 kW. It powers generator sets from AKSA and Cummins/Onan, including the AC1026, AC1130, AC880 and CFP30E-F10. It holds 76 L (20.1 gal) of oil and 85 L (22.5 gal) of coolant.

Also known as: Cummins QST30, QST30

Part of the Cummins/Onan QST30 engine family — 7 variants share parts & fitment.

30.5 L
Displacement
12
Cylinders
2100 rpm
Rated speed
1119 kW
Gross power

Engine specifications

Oil capacity76.0 L
Coolant capacity85.0 L
Displacement30.5 L
Cylinders12
AspirationTurbocharged and Aftercooled
Rated speed2100 rpm
Gross power1119 kW

Generator sets powered by this engine

12

Shared across brands: AKSA, Cummins/Onan

AKSA AC1026AKSA AC1130AKSA AC880Cummins/Onan CFP30E-F10Cummins/Onan CFP30EVS-F10Cummins/Onan DFHACummins/Onan DFHBCummins/Onan DFHCCummins/Onan DFHDCummins/Onan PCC 3100Cummins/Onan QST30 G-DriveCummins/Onan QST30 series

How to read your Cummins/Onan engine serial & model number →

Troubleshooting

3

Fault codes

CodeMeaningRemedy
RAINRainRepair as soon as convenient
SOESystem Over-ride Event
0Check electronic engine controls (fault code lamp)

Fault codes and symptom→remedy steps extracted from this engine’s service/owner documentation; verify against the official manual before servicing.

Common problems

15
  • Warning lamp lights. MESSAGE: WEAK BATTERY 232 − WARNING 232
    Fix: Discharged or defective battery. See Warning message 230, LOW DC VOLTAGE.
  • Warning lamp lights. MESSAGE: LOW FUEL DAY 240 − WARNING 240
    Fix: Check fuel supply and replenish as required.
  • Warning lamp lights. MESSAGE: LOW FUEL 241 − WARNING 241
    Fix: Check fuel supply and replenish as required.
  • Warning lamp lights. MESSAGE: LOW DC VOLTAGE 230 − WARNING 230
    Fix: A. Discharged or defective battery. Check the battery charger fuse. Recharge or replace the battery. b. Poor battery cable connections. Clean the battery cable terminals and tighten all connections. c. Contact an authorized service center if none of the above.
  • Warning lamp lights. MESSAGE: HIGH DC VOLTAGE 231 − WARNING 231
    Fix: Contact an authorized service center.
  • Warning lamp lights.
    Fix: Indicates battery voltage is below 24 VDC. a. Discharged or defective battery. Check the battery charger fuse. Recharge or replace the battery. b. Poor battery cable connections. Clean the battery cable terminals and tighten all connections. c. Contact an authorized service center if none of the above.
  • Shutdown lamp lights. MESSAGE: MAG PICKUP 220 − SHUTDOWN 220
    Cause: Indicates mag pickup speed indication is not being sensed or does not match generator set output frequency.
    Fix: A. Restart and check RPM on the digital display. b. Contact an authorized service center.
  • Shutdown lamp lights. MESSAGE: FAIL TO CRANK 221 − SHUTDOWN 221
    Fix: A. Poor battery cable connections. Clean the battery cable terminals and tighten all connections. b. Discharged or defective battery. Recharge or replace the battery. c. Contact an authorized service center for service of starter and starting system.
  • Shutdown lamp lights. MESSAGE: EEPROM ERROR 250 − SHUTDOWN 250
    Fix: Indicates PCC memory error. Data corruption of critical operating parameters. Contact an authorized service center.
  • Shutdown lamp lights. Engine will not crank. MESSAGE: OVERCRANK 222 − SHUTDOWN 222
    Fix: A. Check for empty fuel tank, fuel leaks, or plugged fuel lines and correct as required. b. Check for dirty fuel filter and replace if necessary. c. Check for dirty or plugged air filter and replace if necessary. d. Reset the control and restart after correcting the problem. Contact an authorized service center if none of the above.
  • Shutdown lamp lights. Engine will not crank. MESSAGE: FAIL TO CRANK 221 − SHUTDOWN FAIL TO CRANK 221 - SHUTDOWN
    Fix: A. Poor battery cable connections. Clean the battery cable terminals and tighten all connections. b. Discharged or defective battery. Recharge or replace the battery. c. Contact an authorized service center for service of starter and starting system.
  • Shutdown lamp lights. Engine stops cranking. MESSAGE: OVERCRANK 222 − SHUTDOWN OVERCRANK 222
    Fix: A. Check for empty fuel tank, fuel leaks, or plugged fuel lines and correct as required. b. Check for dirty fuel filter and replace if necessary. c. Check for dirty or plugged air filter and replace if necessary. d. Reset the control and restart after correcting the problem. Contact an authorized service center if none of the above.
  • Shutdown lamp lights. Engine runs and then shuts down. MESSAGE: OVERSPEED 223 − SHUTDOWN 223
    Fix: Contact an authorized service center.
  • Shutdown lamp lights.
    Fix: Check coolant level and replenish if low. Look for possible coolant leakage points and repair if necessary.
  • Engine shuts down and will not crank. 102
    Fix: Indicates local or remote Emergency Stop. To reset the local Emergency Stop button : Pull the button out or turn the switch clockwise (button with arrow) and allow it to pop out. Move the Run/Off/Auto switch to Off. Press the Reset switch. Select Run or Auto, as required.

Compiled from service & troubleshooting documentation across every generator set that uses the Cummins/Onan QST30.

Maintenance schedule

ItemSpecCapacityPart #Interval
Air filterAir Cleaner Precleaners9001039 Amazon eBay
Fuel filterWater/Fuel Filter Wrench3376807 Amazon eBay
Oil filter38251422000 hr Amazon eBay
Battery2000 hr
BeltBeltST669500 hr Amazon eBay $204.59
Coolant84.0 L2000 hr
Coolant filterCoolant Filter1000 hr
Oil132.0 l2000 hr
Spark plug1000 hr

Pooled from every document that names this exact engine — confirm the interval and part number against your unit's serial number.

Service intervals

34
ItemActionHoursMonthsNotes
Coolant filterReplace250 hr6 moChange service coolant filter at every oil and filter change interval
Cooling fanCheck250 hr6 moCheck for cracks, loose rivets, bent or loose blades
Crankcase Oil and FilterChange250 hr12 moFootnote X6: If genset is used for standby applications, change oil every 12 months or 250 hours, whichever comes first
Crankcase breather tubeClean250 hr6 moCheck internally for obstructions or sludge
Drive beltsCheck250 hr6 moReplace if cracked or frayed
Fan drive idler pivot arm assemblyLubricate250 hr6 moLubricate until grease appears from under the cap
Fuel filter (spin-on)Replace250 hr6 moWhichever comes first
Fuel lift pump inlet screen / prefilterClean250 hr6 moClean with compressed air or replace
Lubricating oil and filtersChange250 hr6 moWhichever comes first; generator drives 250 hours or 12 months
Supplemental coolant additive (SCA) concentrationTest250 hr6 moTest whenever coolant is added between filter changes
filtersChange1000 hrwith CENTINEL, depending on load factors
fuel filterChange1500 hrFleetguard NanoNet media
BatteriesCheck2000 hr12 moCheck electrolyte level and state of charge
Coolant heaterCheck2000 hr12 moCheck for loose connections, frayed wires, coolant leaks
Cooling fan drive belt (front idler)Adjust2000 hr12 moNo adjustment required for shock absorber equipped engines
Crankshaft end clearanceTest2000 hr12 moMeasure with dial indicator
Engine mountsCheck2000 hr12 moCheck torque on nuts and bolts; inspect rubber
Engine oil heaterCheck2000 hr12 moOil pan should be warm; inspect connections and wires
Engine steam cleaningClean2000 hr12 moCover all engine openings and electrical equipment
Hoses (bypass oil filter and cooling system)Inspect2000 hr12 moReplace as necessary
Overhead set (crossheads and valves)Adjust2000 hr12 moInitial adjustment at 2000 hours; do not adjust again before 6000 hours or 2 years
engine oilChange4500 hrwith CENTINEL, railway applications
Air compressor carbon buildupClean6000 hr24 moComplete air compressor inspection required
Air compressor unloader and valve assemblyClean6000 hr24 moClean with solvent and non-metallic brush
Coolant thermostat housingReplace6000 hr24 moRemove and install procedure given
Coolant thermostat sealReplace6000 hr24 moInstall seal lip up, no more than 0.57 mm below cast edge
Coolant thermostatsReplace6000 hr24 moInspect for reuse; discard if barrel worn or fretted
Cooling system (flush and change coolant)Change6000 hr24 moWhichever comes first
Fan drive idler pulley assemblyInspect6000 hr24 moRebuild or replace as necessary
Fan hub, belt drivenInspect6000 hr24 moInspect for proper end clearance and grease leakage
TurbochargerInspect6000 hr24 moCheck blades, shaft rotation, axial and radial clearance
Vibration damperInspect6000 hr24 moMust be replaced after 24,000 hours regardless of measurement
Water pumpReplace6000 hr24 moRebuild or replace; minor weep hole streaking before 6000 hours is normal
Rupture basin leak detect switchTest12 moIn some areas, weekly inspections may be required by safety code regulations.

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Service specifications

60
TypeItemValueUnitCondition
ClearanceActuator maximum range0 - 21mm
ClearanceActuator position fault threshold1.5mmmore than commanded position
ClearanceCompressor impeller radial clearance (HX60) (max)0.46mm [0.018 in]
ClearanceCompressor impeller radial clearance (HX60) (min)0.15mm [0.006 in]
ClearanceCrankshaft end clearance (max)0.32mm [0.013 in]
ClearanceCrankshaft end clearance (min)0.14mm [0.006 in]
ClearanceExhaust pipe clearance from combustible wall or partition12inches (305 mm)
ClearanceFan hub bearing end clearance (max)0.15mm [0.006 in]
ClearanceFan hub bearing end clearance (min)0.03mm [0.001 in]
ClearanceFloat switch lift below C-clip stop1/8inch (3 mm)
ClearanceFuel line minimum clearance from electrical wiring1/2inch (12.7 mm)
ClearanceFuel line minimum clearance from hot exhaust parts2inch (51 mm)
ClearanceFuel rack position range0 - 21mm
ClearanceGenerator/engine angular alignment T.I.R. (max).001inch per inch of radius (center of shaft to indicator axis)dial indicator at bolt circle diameter
ClearanceLeft/right actuator fault threshold (more than this from commanded position)1.5mm
ClearanceTurbine wheel radial clearance (HX60) (max)0.53mm [0.021 in]
ClearanceTurbine wheel radial clearance (HX60) (min)0.20mm [0.008 in]
ClearanceTurbocharger (Holset HX60) shaft end clearance (max)0.10mm [0.004 in]
ClearanceTurbocharger (Holset HX60) shaft end clearance (min)0.03mm [0.001 in]
ClearanceVibration isolator base elevation difference (max)0.25inch (6 mm)shimmed or grouted, flat and level surface
ClearanceVibration isolator top plate clearance (nominal)0.25inch (6 mm)level, genset installed
GapFuel rack travel (rack test)0 to 19mmrack test
GapGovernor actuator position fault thresholdmore than 1.5 from commanded positionmm (actuator range 0-21 mm)
OtherAir compressor discharge line carbon deposit (max)2mm [1/16 in]
OtherAll continuity checks - OK (no open circuit) ifless than 10ohmscontinuity check
OtherBattery electrolyte specific gravity (charge threshold)1.215charge battery if below this reading
OtherBattery electrolyte specific gravity (fully charged)1.260corrected to 80°F (27°C)
OtherBearing grease quantity81ml
OtherCycle crank crank and rest time7 to 20seconds
OtherCycle crank number of cycles3, 4, or 5
OtherESS circuits shorts to ground - OK (no short circuits) ifmore than 10kohmsshorts to ground
OtherEngine torque adjustment range0% to +1%duty cycle unitsapproximately 0% to +2% engine horsepower
OtherFrequency adjustment range±5%%genset running
OtherGOV RAMP adjustment range0 through 10seconds
OtherGenerator insulation resistance (frame HC6)5.0 - 1.0MEG500 VDC megger setting
OtherGenerator insulation resistance (frame P7)10.0 - 1.0MEG500 VDC megger setting
OtherGovernor duty cycle range25 - 93%
OtherMagnetic Pickup proximity to gear teeth0.71 - 1.07mmApprox. 1/2 to 3/4 turn
OtherMaximum intake restriction with heavy duty air cleaner, clean filter element305mm H2O [12 in H2O]
OtherMaximum intake restriction with heavy duty air cleaner, dirty filter element635mm H2O [25 in H2O]
OtherPolarization Index (PI) acceptance ratio2 or greaterratio (10 min megohms / 1 min megohms)new and in-service sets
OtherPressure sensing line nominal size inside diameter1/2in. (12.7 mm)connected between the transducer (located under the FPDP) and the pump discharge flange and the discharge check valve
OtherREG VHZ adjustment range1 through 50 (normal range 7 through 21)
OtherRack position test voltage (disconnect fuel pump)1.3 ±.25 to 4.5 ±.25VDCracks moved to 0mm
OtherRack test position range0 to 19mm
OtherStart delay adjustment range0 to 300secondsremote starting in Auto mode
OtherStart delay adjustment range (Auto mode remote start)0 to 300seconds
OtherStop delay adjustment range0 to 600secondsremote stopping in Auto mode
OtherStop delay adjustment range (Auto mode remote stop)0 to 600seconds
OtherTorque adjustment range0% to +1%% duty cycle
OtherVibration damper thickness80mm [3.150 in]
OtherVoltage adjustment range±5%%genset running
OtherVoltage regulator PWM duty cycle range0 - 60%
OtherWrist strap resistanceapproximately 1megohm
PressureCooling loop cooling water pressure limit270psiinstallations where the discharge pressure is greater than 270 psi (pressure reducing valve required upstream of the cooling loop)
PressureDischarge set point pressure / maximum control pressure100/110, 170/175, or 240/250psiset by the factory and not adjustable; specify at time of order
PressureEngine oil pressure - idle20psiidle mode
PressureEngine oil pressure - idle mode shutdown limit10psiidle mode
PressureEngine oil pressure - idle mode warning limit15psiidle mode
PressureEngine oil pressure - normal45-65psirun mode

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Recommended fluids

FluidGradeStandardAmbientCapacityNotes
Coolant50/50 ethylene glycol antifreeze and water (40 to 60% working range)TMC RP 329 (ethylene glycol) or TMC RP 330 (propylene glycol)above -36°C85.0 L50/50 mixture gives -36 C [-34 F] freeze point and 110 C [228 F] boiling point. Use Fleetguard Compleat. Engine only capacity 85 liters [22.4 U.S. gal].
Engine oil15W-40 (multigrade)API CF-4, CG-4, CF-4/SG, or CG-4/SH76.0 LNominal ash content 1 to 1.5 percent mass. 132 L [35 U.S. gal] oil pan option. Special break-in oils not recommended.
FuelASTM No. 2 diesel fuelCummins engines normally use ASTM No. 2 diesel fuel and will operate on alternate diesel fuels within the specifications shown in the Cummins engine Operation and Maintenance Manual. Never use galvanized or copper fuel lines, fittings or fuel tanks.
FuelASTM No. 2D dieselNo. 1D acceptable below 0 C [32 F] blended with No. 2D. Viscosity must be kept above 1.3 cSt at 40 C [104 F].
GreaseKluber, type ASONIC GHY7275.0 gramsP7 generator bearing re-lubrication grease; must be filled with same type used at manufacture and MUST NOT be mixed with any other type.
GreaseLithium based grease, Mobilux No. 2 or Shell Alvania R3-30°C to 120°C2.74 oz (81 ml)Generator end bearing lubrication; grease divided equally between bearing, bearing cap cavity and bearing cartridge cavity
OtherDCA4 supplemental coolant additiveRecommended concentration 1.5 units per 3.8 liters [1 U.S. gal]; never below 1.2 or above 3 units. Reduce DCA4 by one-third if Methoxy Propanol antifreeze is used.

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Fault codes

56
CodeNameMeaningSeverityAction
101IDLE MODEIndicates the engine is operating in idle mode. Grounding the engine idle input causes generator build-up to be inhibited and the engine to be governed at 800 RPM.WarningWhen ground is removed from the input, the genset returns to normal speed and voltage.
102EMERGENCY STOPLocal or remote Emergency Stop activated.ShutdownTurn switch clockwise to pop out (local); move Run/Off/Auto to Off; press Reset; select Run or Auto.
115No engine speed signal detectedNo engine speed signal detected between pins 21 and 22 of Engine Harness Connector.ShutdownEngine is shut down and cannot be run. Common Alarm output is energized.
135High voltage at engine oil pressure sensor signalHigh voltage detected at engine oil pressure sensor signal pin 12 of Engine Harness ECM Connector.WarningNo effect on performance. Common Warning output is energized.
141Low voltage at engine oil pressure sensor signalLow voltage detected at engine oil pressure sensor signal pin 12 of Engine Harness ECM Connector.WarningNo effect on performance. Common Warning output is energized.
143Low oil pressure warningEngine oil pressure has dropped below the warning threshold for low oil pressure.WarningNo effect on performance. Common Warning output is energized. Pre-low Oil Pressure relay driver is energized.
144High voltage at engine coolant temperature sensor signalHigh voltage detected at engine coolant temperature sensor signal pin 14 of Engine Harness ECM Connector.WarningNo effect on performance. Common Warning output is energized.
145Low voltage at engine coolant temperature sensor signalLow voltage detected at engine coolant temperature sensor signal pin 14 of Engine Harness ECM Connector.WarningNo effect on performance. Common Warning output is energized.
146High coolant temperature warningEngine coolant temperature has exceeded the warning threshold for high coolant temperature.WarningNo effect on performance. Common Warning output is energized. Pre-High Coolant Temperature relay driver is energized.
151High coolant temperature shutdownEngine coolant temperature has exceeded the alarm (shut down) threshold for high coolant temperature.ShutdownEngine will shut down. Common Alarm output is energized. High Coolant Temperature relay driver is energized.
171Fuel pump rack position faultOne or both of the left bank or right bank fuel pump racks is not at the commanded position.WarningPerformance could be sluggish or slow to respond. Common Warning output is energized.
200LOW OIL PRESSUREIndicates engine oil pressure has dropped to an unacceptable level.WarningIf generator is powering critical loads and cannot be shut down, wait until next shutdown period and then follow the 201-SHUTDOWN procedure. To check oil pressure, access the Oil Pressure menu prior to clearing the fault.
201LOW OIL PRESSUREIndicates engine oil pressure has dropped below the shutdown trip point.ShutdownCheck oil level, lines and filters; reset control and restart.
204OIL PRESS SENDEROil pressure sender out of working range.WarningCheck that the oil pressure sender is properly connected.
210LOW COOLANT TEMPWarning occurs when engine coolant temperature is 70°F (21°C) or lower, indicating the engine coolant heater is not operating or is not circulating coolant.WarningCheck for coolant heater not connected to power supply (blown fuse or disconnected cord); check for low coolant level and replenish; check for open heater element (check current draw).
211HIGH COOLANT TEMPIndicates the engine coolant temperature is getting close to the recommended maximum temperature limit: 215°F (102°C) standby or 207°F (97°C) prime.WarningReduce load; check air inlets/outlets for obstructions.
212HIGH COOLANT TEMPIndicates engine has overheated (coolant temperature above the shutdown trip point: 223°F (106°C) standby or 215°F (102°C) prime).ShutdownCheck for obstructions to cooling airflow. Check fan belt. Reset control and restart after correcting problem.
213COOLANT SENDERResistance of coolant temperature sender out of range.WarningContact an authorized service center.
214LOW COOLANT LVLIndicates engine coolant level has fallen below the trip point.WarningCheck coolant level and replenish; look for leaks.
215LOW COOLANT LVLIndicates engine coolant level has fallen below the trip point. LOW COOLANT LVL Shutdown will not occur if genset is in Idle mode (low coolant warning only).ShutdownCheck coolant level and replenish. Look for leaks. Reset control and restart.
220MAG PICKUPMag pickup speed indication not sensed or does not match genset output frequency.ShutdownRestart and check RPM. Check wires and MPU adjustment.
221FAIL TO CRANKPossible fault with control or starting system.ShutdownCheck fuse F3 on the Engine Interface board; check for poor battery cable connections; recharge or replace a discharged or defective battery.
222OVERCRANKPossible fuel system problem.ShutdownCheck fuel supply, fuel filter and air filter.
223OVERSPEEDIndicates engine has exceeded normal operating speed (115% ±1% of nominal). Engine runs and then shuts down.ShutdownPerform rack position fault/test; check governor output module A38 and digital board A32.
224FAIL TO SYNCHRONIZEThe generator set has not synchronized to the system bus within the allowable time frame.Check the governor system stability and adjust governing and synchronizer parameters as required. Check for fuel system problems which can cause engine instability. Synchronizing time can be improved by widening the synchronizing window and reducing the acceptance time delay.
226FAIL TO CLOSEIndicates that the paralleling breaker has been given a signal to close, but has not closed properly.Verify that the charging mechanism of the paralleling breaker is functioning properly. Check the close signal to the breaker. Verify that the auxiliary contact signals from the breaker to the PowerCommand control are operational.
230LOW DC VOLTAGEIndicates battery voltage is below 10 VDC.WarningRecharge or replace the battery. Check the battery charger fuse. Clean and tighten or replace the battery cable terminals and cables. Check the engine DC alternator; replace if normal charging voltage is not obtained.
231HIGH DC VOLTAGEIndicates battery voltage exceeds 32 VDC.WarningLower battery charger float level.
232WEAK BATTERYIndicates battery voltage drops below 60% of nominal for two seconds, during starting.WarningSee warning 230 Low DC Voltage; recharge or replace battery.
234Engine overspeedEngine speed sensor signal on pins 21 and 22 of Engine Harness ECM Connector indicates engine speed greater than alarm (shut down) threshold.ShutdownFuel shutoff valves are de-energized (valves closed). Common Alarm output is energized. Overspeed relay driver is energized.
240LOW FUEL-DAYIndicates day tank fuel supply is running low.WarningCheck fuel supply and replenish.
241LOW FUELIndicates fuel supply is running low.WarningCheck fuel supply and replenish.
250EEPROM ERRORPCC memory error; data corruption of critical operating parameters.ShutdownPerform the initial start setup procedure. If the set shuts down on the same EEPROM ERROR message, replace the digital board (A32).
251EEPROM ERRORPCC memory error; data corruption of non-critical operating parameters.WarningPerform the adjustment procedures, save the adjustments and reset the control. If the error persists perform the calibration procedures. If the error still persists replace the digital board (A32).
252EEPROM ERRORPCC memory error; data corruption of non-critical operating parameters.WarningVerify values/choices and repeat the save operation; reset; if persists replace A32.
260RACK POSITIONOne or both fuel racks not at commanded position.WarningProgrammable to initiate a shutdown or a warning.
261GROUND FAULTDefault message; editable for customer site requirements.WarningProgrammable to initiate a shutdown or a warning.
262RUPTURE BASIN / DAY TANKDefault message; editable for customer site requirements.WarningSame as customer fault.
263HIGH GEN TEMPDefault message; editable for customer site requirements.WarningSame as customer fault.
270PHASE ROTATIONThe phase relationship between the generator set and the system bus is not matched.ShutdownUsing a phase rotation checker, verify that the generator set phase rotation matches the phase orientation of the system bus. Verify that control wiring to the bus PT module on the PowerCommand control is properly connected.
272FIRST STARTThe PowerCommand control is not receiving a proper signal from the system master first start sensor. The control reverts to a fallback mode in which breaker closure is automatically allowed if bus is de-energized.WarningVerify that the Master First Start Sensor is properly functioning (pulsing voltage present on the terminal). Verify the voltage pulse is present at the PowerCommand Control (terminal TB1-50) and repair interconnection wiring.
301HIGH AC VOLTAGEOne or more phase voltages exceeded 130% of nominal, or 110% for 10 seconds.ShutdownSet the display to GEN VOLTS L-N and observe; determine if the output voltage the control sees is low or high; isolate to the PCC, alternator, PT/CT module (A36), customer interface board (A34), analog board (A33) or digital board (A32).
303LOW AC VOLTAGEOne or more phase voltages dropped below 85% of nominal for 10 seconds.ShutdownContact an authorized service center.
313UNDER FREQUENCYIndicates that engine speed has dropped below 90% of nominal for 10 seconds. Five seconds before shutdown, a Load Dump signal is initiated.ShutdownContact an authorized service center.
320OVERCURRENTIndicates that generator output current has exceeded 110% of rated for 60 seconds.WarningContact an authorized service center.
321OVERCURRENTIndicates that generator output current has exceeded 110% of rated, and that a PCC time/current calculation has initiated an overcurrent shutdown.ShutdownContact an authorized service center.
322SHORT CIRCUITIndicates that generator output current has exceeded 175% of rated.ShutdownContact an authorized service center.
330OVERLOADThree-phase power output exceeds 105% of standby (or 115% of prime) rating.WarningContact an authorized service center.
335REVERSE POWERIndicates that power is flowing into the generator set rather than out from the unit. Can be caused by engine failure, inability to carry load, or control or interconnection problems.ShutdownVerify proper CT orientation, wiring and connections; verify proper connection of load sharing lines; verify the generator set is operating at the correct frequency and voltage per Table 4-34.
337LOSS OF EXCITATIONIndicates that the alternator excitation system is improperly adjusted or has failed. May also be caused by operation of filters and power factor correction capacitors presenting a leading power factor load.ShutdownStart the generator set in RUN mode and check/calibrate output voltage. Check load sharing lines for proper interconnections. See Section 6 Servicing the Generator, Exciter Rectifier and Exciter Rotor.
342Critical ECM memory checksum errorThe ECM has detected a memory checksum error in the memory containing critical engine parameters.ShutdownEngine will shut down. Common Alarm output is energized. (ECM data may be lost, including fault code data, adjustable parameter settings, ECM time, and engine run time.)
346Non-critical ECM memory checksum errorThe ECM has detected a memory checksum error in the memory containing non-critical engine parameters.WarningNone on performance. Common Warning output is energized. (ECM data may be lost, including fault code data, adjustable parameter settings, ECM time, and engine run time.)
401INVALID SETUPIndicates the digital board is not properly calibrated for the generator set model (the model number corresponding to the cut resistor and the initial setup are not compatible). No initial setup data is saved.ShutdownRefer to Digital Board (A32) Calibration; correct resistor selection and initial setup.
402INVALID CALIndicates that the control senses that more than one calibration resistor has been cut. No initial setup data is saved.ShutdownRefer to Digital Board (A32) Calibration; correct resistor selection.
415Low oil pressure shutdownEngine oil pressure has dropped below the alarm (shut down) threshold for low oil pressure.ShutdownEngine will shut down. Common Alarm output is energized. Low Oil Pressure relay driver is energized.
blankLOAD DEMANDThe PowerCommand control has received a signal to shut down from a remote device. This is a normal operation mode typically used in automatic control systems to minimize generator set operation hours and system fuel consumption.When the load demand signal is removed, the generator set will automatically start, synchronize, and close to the system bus.

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Procedures

12
Aligning Generator with Engine adjustment

⚠ Accidental starting during this procedure presents a hazard of severe personal injury or death; disconnect negative battery cable first

Tools: Dial indicator, Shims

  1. Fasten a dial indicator to the generator shaft or cooling fan with the point on the capscrew head or drive disc flat.
  2. Bar the engine over clockwise one revolution; record the total indicator reading (T.I.R.).
  3. Measure distance from generator shaft center to indicator point and from flex discs to mounting bolt center.
  4. Compute shim change: multiply distance ratio by one half the T.I.R.
  5. Keep T.I.R. not more than .001 inch for each inch of radius.
  6. If axial runout is excessive, rotate drive discs 180 degrees (or 30/60/90 degrees) and retorque.
Analog Meter Calibration adjustment
  1. Select >> from Main Menu, proceed to A−C VOLTS ADJ TO menu.
  2. Start generator set and allow to reach normal operating speed.
  3. Calibrate analog Voltmeter to digitally displayed value.
  4. Calibrate analog % Amps meter to digitally displayed value.
  5. Calibrate analog % Load meter to digitally displayed value.
  6. Calibrate analog Frequency meter to digitally displayed value.
  7. SAVE, then EXIT.
Angular Alignment Procedure adjustment

⚠ Accidental starting during this procedure presents the hazard of severe personal injury or death; disconnect the negative (-) battery cable(s) first.

⚠ Do not bar engine over by prying on fan blade; this may damage the blade and cause sudden blade failure.

Tools: dial indicator, shims, wrenches

  1. Disconnect the negative (-) battery cable(s) before beginning.
  2. Fasten a dial indicator to the generator shaft or cooling fan with the sensing point on the capscrew head or flat surface of the drive disc at bolt circle diameter.
  3. Bar the engine over clockwise as viewed from engine flywheel; do not allow it to roll back on compression at the end of travel.
  4. Total indicator reading (T.I.R.) is the sum of maximum positive and negative readings over one revolution.
  5. Compare distance from generator shaft center to indicator point with distance from flex discs to generator mounting bolt center to get a ratio.
  6. Multiply the ratio by one half the T.I.R. to determine the amount of shims to add or remove under the mounting feet.
Axial Alignment Procedure adjustment

Tools: dial indicator, dial indicator holding device with magnetic base or clamp, capscrew tools, torque wrench

  1. Check axial misalignment only when an objectionable vibration is present.
  2. Fasten a dial indicator to skid base, engine block, or generator shell so the sensing point rests on the generator shaft hub.
  3. Bar the engine over clockwise as viewed from engine flywheel through a couple of rotations.
  4. Record indicator readings in eight equally spaced points around the shaft diameter to obtain a T.I.R. for axial shaft misalignment.
  5. To correct out-of-tolerance T.I.R., remove the capscrews connecting drive discs and flywheel and mark the discs and flywheel relative to each other.
  6. Rotate engine or generator so drive disc holes are repositioned 180 degrees from original location; reinstall and retorque capscrews.
  7. If runout is unchanged, rotate discs to 30, 60 or 90 degrees from original location.
  8. If T.I.R. does not improve, inspect the flywheel pilot and drive disc runouts more closely.
Cooling Fan Drive Belt Adjustment - Back Side Idler System adjustment

⚠ Do NOT tighten the inner jam nut excessively; the spring retainer will bend and the control rod will fail.

⚠ The fan belt idler is under tension. Do NOT allow your hands between the idler and belt or fan hub.

Tools: Socket and breaker bar

  1. The fan belt must be installed and under fan idler arm spring tension.
  2. Turn the adjusting screw until the end of the slot on the lower control rod end touches the spacer.
  3. Note that one of the nuts has left-hand threads.
  4. Hold the adjusting screw and tighten the two jam nuts.
  5. For control rod with spring, turn the inner jam nut until spring retainer washers touch the cylinder.
  6. Hold the inner jam nut and tighten the outer jam nut.
Crosshead Adjustment adjustment

⚠ The adjusting screw must not turn when the lock nut is tightened.

Tools: Torque wrench, Torque wrench adapter ST669

  1. Adjust crossheads before adjusting valves, on the cylinder with both valves closed.
  2. Loosen the crosshead adjusting screw locknuts on intake and exhaust.
  3. Turn the adjusting screw out at least one turn.
  4. Hold the crosshead down against its guide.
  5. Turn the adjusting screw in until it touches the valve stem top without raising the crosshead.
  6. Hold the screw and tighten the locknut to the specified torque.
  7. Torque value with adapter ST669: 45 N-m [35 ft-lb].
  8. Torque value without adapter: 60 N-m [45 ft-lb].
Day Tank Controller Conversion 240 VAC to 120 VAC adjustment
  1. Remove the two jumpers between terminals TB1-6 and TB1-7 and connect one between TB1-5 and TB1-6 and the other between TB1-7 and TB1-8.
  2. Move selector switch S103 on the control PCB to the up position for 120V.
  3. On the control transformer, remove the two jumpers between terminals H2 and H3 and connect one between H1 and H3 and the other between H2 and H4.
Digital Ammeter Display Calibration adjustment

Tools: calibrated ammeter

  1. Select >> from Main Menu, proceed to AMPS L1 menu.
  2. With generator set OFF, attach calibrated ammeter to L1.
  3. Start generator set and allow to reach normal operating speed.
  4. Load generator set to maximum rated kVA at rated voltage.
  5. Calibrate AMPS L1 reading to agree with calibrated ammeter.
  6. Repeat steps 17 through 20 for L2 and L3.
  7. Select EXIT if no calibration; SAVE then EXIT if calibration made.
Digital Coolant Temperature Display Calibration adjustment

Tools: precision resistor (engine sensor calibration tool)

  1. With generator set OFF, replace coolant temperature sender with precision resistor in calibration tool.
  2. Select >> from Main Menu, proceed to COOLANT TEMP L menu.
  3. Calibrate temperature reading to match calibration tool.
  4. Repeat step 32 for COOLANT TEMP R if engine uses two sensors.
  5. Select EXIT if no calibration; SAVE then EXIT if calibration made.
Digital Power Factor Display Calibration adjustment

Tools: power factor meter

  1. Select >> from Main Menu, proceed to PF1 menu.
  2. With generator set OFF, attach power factor meter to L1.
  3. Start generator set and allow to reach normal operating speed.
  4. Load generator set to maximum rated kVA at rated voltage.
  5. Calibrate PF1 reading to agree with power factor meter.
  6. Repeat steps 24 through 27 for L2 and L3.
  7. Select EXIT if no calibration; SAVE then EXIT if calibration made.
Digital Voltage Display Calibration adjustment

Tools: calibrated frequency/voltmeter

  1. Select >> from Main Menu, proceed to VOLTS L12 menu.
  2. With generator set OFF, attach calibrated frequency/voltmeter to AC output L1 to L2.
  3. Start generator set and allow to reach normal operating speed.
  4. Calibrate VOLTS L12 reading to agree with calibrated voltmeter.
  5. Shut generator set OFF.
  6. Repeat steps 10 through 13 for L23 and L31.
  7. Select EXIT if no calibration; SAVE then EXIT if calibration made.
Engine Torque Adjustment adjustment

⚠ Calibration and adjustment must be performed by technically qualified personnel only

Tools: Calibrated instruments

  1. Select >> from the Main Menu to proceed to the Torque Adjust %DC menu.
  2. Start the generator set and allow it to reach normal operating speed.
  3. Load the generator set to maximum rated kVA at rated voltage.
  4. Adjust the torque limit up or down to achieve proper frequency under maximum load.
  5. Select SAVE to retain the adjustment.

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Voltage reconnection

VoltagePhaseConnectionLeadsNotes
Connector A, pin 12Oil Pressure Sensor Signal
Connector A, pin 14Coolant Temperature Signal
Connector A, pin 21ESS + SignalEngine Speed Sensor
Connector A, pin 22ESS - SignalEngine Speed Sensor
Connector A, pin 39/40Fuel Shutoff Supply +24VDC (left bank pin 39, right bank pin 40)
Connector A, pins 31-34DSR (31), RXD (32), TXD (33), DTR (34)Datalink connector
Connector B, NC pins4, 5, 22, 23, 40No connection
Connector B, pin 1Alarm Reset SignalCustomer supplied switch; grounds to reset alarms/warnings and inactive fault codes
Connector B, pin 10Common Warning Relay Output (N/O)
Connector B, pin 11Speed Adjust +5VDC SupplyRemote speed adjust potentiometer
Connector B, pin 12Speed Adjust SignalPotentiometer center wiper; 500 to 5000 ohms
Connector B, pin 13Speed Adjust Return
Connector B, pin 14Coolant Temperature Meter Driver0-1mA meter output
Connector B, pin 15Speed Bias Reference Supply (7.75VDC)
Connector B, pin 16Speed Bias Input (Woodward)
Connector B, pin 17Speed Bias Reference Supply (5.0VDC)
Connector B, pin 18Speed Bias Input (Barber-Colman)
Connector B, pin 19Shield
Connector B, pin 2Alternate Frequency SignalCustomer supplied switch; ground to select alternate frequency
Connector B, pin 21Tachometer Meter Driver0-1mA meter output
Connector B, pin 24Run Signal (switched B+)Customer supplied Run/Stop input, 24VDC
Connector B, pin 3Idle/Rated SignalGround to select idle speed mode
Connector B, pin 30Ground
Connector B, pin 35High Coolant Temperature Relay DriverRated 200mA max at 24VDC
Connector B, pin 36Low Oil Pressure Relay DriverRated 200mA max at 24VDC
Connector B, pin 37Engine Overspeed Relay DriverRated 200mA max at 24VDC
Connector B, pin 38Pre-High Coolant Temperature Relay DriverRated 200mA max at 24VDC
Connector B, pin 39Pre-Low Oil Pressure Relay DriverRated 200mA max at 24VDC
Connector B, pin 6Oil Pressure Meter Driver0-1mA meter output
Connector B, pin 7Common Alarm Shutdown Relay Return

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Parts cataloged across the Cummins/Onan QST30 family

300
Part #DescriptionCategory
100-025-001Air Filterair_filter
100-029-001AIR FILTERair_filter
1007973Airair_filter
110331287Air, Primaryair_filter
110337797Air, Secondaryair_filter
110337854Air, Secondaryair_filter
11033838Airair_filter
110338381Airair_filter
11110175Air, Primary Magnum RSair_filter
11110176Air, Secondary Magnum RSair_filter
1132848Air, Primaryair_filter
140-3288-02Cleaner, Airair_filter
14589PLATE CAMSHAFT LOCATINGair_filter
2165039Airair_filter
2165059Air, Primaryair_filter
2339823Airair_filter
266787Air, Primaryair_filter
267953Air, Secondaryair_filter
26815Airair_filter
27407Airair_filter
279245Air, Secondaryair_filter
3044713Airair_filter
3214300100Compressor Airair_filter
3214300300Air, Primaryair_filter
3214300800Air, Primaryair_filter
3214303600Air, Primaryair_filter
3214304100Air, Primaryair_filter
3214305300Air, Secondaryair_filter
3214306500Air, Secondaryair_filter
3214306800Air, Primaryair_filter
3214308700Compressor Airair_filter
3388840M2Cab Airair_filter
3632350M1Air, Secondaryair_filter
3901475M1Relevage / Lift Kraftheberair_filter
3901476M1Relevage / Lift Kraftheberair_filter
3901477M1Relevage / Lift Kraftheberair_filter
3901478M1Relevage / Lift Kraftheberair_filter
3902782M1Airair_filter
4144966Air, Secondaryair_filter
4271467M1Air, Primary Magnum RSair_filter
4271468M1Air, Secondary Magnum RSair_filter
4319256Air, Secondaryair_filter
4319257Air, Primaryair_filter
49931583Airair_filter
5016603M1Airair_filter
5016604M1Airair_filter
609374Air, Secondaryair_filter
663856Air, Primaryair_filter
6I2503Air, Magnum RSair_filter
700274Air, Secondaryair_filter
700282Air, Primaryair_filter
701165Air, Primaryair_filter
70185128Airair_filter
70185824Airair_filter
70197588Air, Secondaryair_filter
70235449Airair_filter
70235863Airair_filter
70237395Airair_filter
70239518Airair_filter
70243163Airair_filter
70244728Airair_filter
702455Air, Primaryair_filter
702463Air, Secondaryair_filter
70257024Air, Primaryair_filter
70257029Air, Secondaryair_filter
70257597Airair_filter
70259793Air, Secondaryair_filter
70263434Air, Primaryair_filter
70263435Air, Secondaryair_filter
70264113Air, Secondaryair_filter
70264114Air, Primaryair_filter
70264115Air, Primaryair_filter
70264740Airair_filter
70264744Air, Primaryair_filter
70264745Air, Secondaryair_filter
70266786Air, Primaryair_filter
70267953Air, Secondaryair_filter
70267962Air, Secondaryair_filter
70269244Air, Primaryair_filter
70269245Air, Secondaryair_filter
70569300Cab Airair_filter
70620717Airair_filter
70622893Airair_filter
70632707Airair_filter
70634446Airair_filter
70638414Airair_filter
70638731Airair_filter
70659387Air, Primaryair_filter
70662477Air, Secondaryair_filter
70662609Air, Secondaryair_filter
70671838Air, Primaryair_filter
70671839Air, Secondaryair_filter
70684733Air, Primaryair_filter
70684734Air, Primaryair_filter
71004652Airair_filter
71167808Airair_filter
72083768Air, Secondaryair_filter
72083771Air, Primaryair_filter
72097035Airair_filter
72097371Airair_filter
72097407Airair_filter
72162545Air, Primaryair_filter
72163296Air, Secondaryair_filter
72257812Airair_filter
73040631Airair_filter
73042190Airair_filter
73046858Airair_filter
73622243Air, Primaryair_filter
74052520Airair_filter
74059292Airair_filter
74379069Airair_filter
74993158Airair_filter
74996245Airair_filter
74997568Airair_filter
79011386Air, Primaryair_filter
79011387Air, Secondaryair_filter
8022345Air, Panelair_filter
8422800Air, Primaryair_filter
AF1601MAirair_filter
AF1638Air, Primaryair_filter
AF1639Air, Secondaryair_filter
AF1658KAirair_filter
AF1686Air, Panelair_filter
AF1695Cab Airair_filter
AF1727Air, Panelair_filter
AF1733KAir, Primaryair_filter
AF1735KAir, Primaryair_filter
AF1767Air, Secondaryair_filter
AF1768MAir, Primaryair_filter
AF1791Airair_filter
AF1830KMAir, Primaryair_filter
AF1839Air, Secondaryair_filter
AF1840Airair_filter
AF1841Air, Secondaryair_filter
AF1842Air, Secondaryair_filter
AF1843Air, Secondaryair_filter
AF1887MAirair_filter
AF1917MAir, Primaryair_filter
AF1934MANDAirair_filter
AF1935MAirair_filter
AF1972Airair_filter
AF25057Airair_filter
AF25064Airair_filter
AF25065Air, Primaryair_filter
AF25067Airair_filter
AF25129MAir, Magnum RSair_filter
AF25352Airair_filter
AF25376Airair_filter
AF25425Airair_filter
AF25454Air, Primary Magnum RSair_filter
AF25468Air, Secondary Magnum RSair_filter
AF25481Air, Primaryair_filter
AF25491Air, Secondary Magnum RSair_filter
AF25558Air, Secondaryair_filter
AF25617Air, Primaryair_filter
AF25618Air, Secondary Magnum RSair_filter
AF25723Airair_filter
AF25724Airair_filter
AF25729Airair_filter
AF25730Airair_filter
AF25748air_filter
AF25749air_filter
AF25849Cab Airair_filter
AF25964Air, Primary Magnum RSair_filter
AF263Airair_filter
AF26393Airair_filter
AF26394Airair_filter
AF26395Airair_filter
AF26396Airair_filter
AF26398Airair_filter
AF26399Air, Primaryair_filter
AF26400Air, Secondaryair_filter
AF26401Airair_filter
AF26402Airair_filter
AF289air_filter
AF291Airair_filter
AF303Airair_filter
AF303ANDAir, Primaryair_filter
AF335MAir, Primaryair_filter
AF338Air, Secondaryair_filter
AF349Air, Primaryair_filter
AF349MAirair_filter
AF350KAirair_filter
AF350KMAirair_filter
AF351KAirair_filter
AF351KMAirair_filter
AF353KMAirair_filter
AF362Airair_filter
AF4058Air, Primaryair_filter
AF4059KAirair_filter
AF4060Air, Primaryair_filter
AF4066Airair_filter
AF4067Airair_filter
AF409KAirair_filter
AF4100Airair_filter
AF4103Air, Secondaryair_filter
AF4124Airair_filter
AF4135Airair_filter
AF4150Air, Secondaryair_filter
AF4164KAir, Primaryair_filter
AF4165Air, Secondaryair_filter
AF417KAirair_filter
AF418Air, Primaryair_filter
AF418MAir, Primaryair_filter
AF424air_filter
AF424MAir, Primaryair_filter
AF427MAirair_filter
AF434KMAir, Primaryair_filter
AF435KMAirair_filter
AF436MAirair_filter
AF437KAirair_filter
AF448Airair_filter
AF4521Air, Secondaryair_filter
AF4522Air, Secondaryair_filter
AF4523air_filter
AF453Airair_filter
AF4553MAir, Primaryair_filter
AF4554MAir, Secondaryair_filter
AF456air_filter
AF4567air_filter
AF4581air_filter
AF4589Airair_filter
AF459Airair_filter
AF461Airair_filter
AF4626Air, Secondaryair_filter
AF4713air_filter
AF471MAir, Secondaryair_filter
AF472ANDAirair_filter
AF472MAir, Primaryair_filter
AF4734Air, Secondaryair_filter
AF4748KAir, Primaryair_filter
AF4754Air, Primaryair_filter
AF4755Air, Secondaryair_filter
AF4757Airair_filter
AF4758KMAirair_filter
AF4807Air, Panelair_filter
AF4828Air, Secondaryair_filter
AF4838ANDAirair_filter
AF486KAir, Primaryair_filter
AF487Air, Secondaryair_filter
AF4896Airair_filter
AF490MAir, Secondaryair_filter
AF491Airair_filter
AF492Airair_filter
AF493Airair_filter
AF4994Air, Secondaryair_filter
AF804MAir, Secondaryair_filter
AF819KMAirair_filter
AF820MAir, Secondaryair_filter
AF821MAir, Primaryair_filter
AF835KAirair_filter
AF843Airair_filter
AF886MAirair_filter
AF929Air, Secondaryair_filter
AF937Air, Secondaryair_filter
AF939Air, Primaryair_filter
AF940KAirair_filter
AF955air_filter
AF956Mair_filter
AF964Air, Primaryair_filter
AF979MAir, Primaryair_filter
AF987Air, Secondaryair_filter
AF988Air, Secondaryair_filter
AF990Airair_filter
AF991Airair_filter
AH1198Airair_filter
C30810Airair_filter
CF810Airair_filter
P122115Air, Panelair_filter
P122425Air, Secondaryair_filter
P126318Air, Primaryair_filter
s9001039Air Cleaner Precleanerair_filter
3377193Battery Testerbattery_tester
08a00029Drive Belt, Cooling Fanbelt
100-028-001Coolant Filterbelt
100-031-001BELTbelt
13800007Drive Belt, Alternatorbelt
3822524Use on v-belts ( 3/8 to 7/8) and v-ribbed belts with 5 ribs or less.belt
3822525Use on v-beits larger than 7/8 in. and v-ribbed belts with 6 or more ribs.belt
A40-TB1-2SWITCHED B+belt
A40-TB1-4GROUNDbelt
A40-TB1-7COMMON ALARMbelt
ST669water pump type grease listed below, or its equivalentbelt
01a0028Bolts, couplingbolt
3825183INSITE™ cablecable
49400361Common Alarm Circuitcommon_alarm_circuit
49400355Common Warning Circuitcommon_warning_circuit
19200001Fuel pump connectorconnector
3621208B Connector DRC26-40SB-LO11connector
3656990Connector Socket 0462-201-20141connector
3657034Cavity Plugs 0413-204-2005connector
3822917Female 3822917connector
3823995Weatherpack Deutsch/Metri-Pac Male 3823993connector
3823996Weatherpack Deutsch/Metri-Pac Male 3823994connector
3824811Test lead for 9-pin Deutsch connectorconnector
3824812Weatherpack Deutsch Female 3824811connector
1076751M1Water, Spin-Oncoolant_filter
16998304Water, Spin-Oncoolant_filter
28043Coolantcoolant_filter
3315116Cummins Part No. DCA4 Unitscoolant_filter

Parts cataloged across all variants of this engine family — verify the exact part fits your specific variant and serial number before ordering.

Common questions

What is the oil capacity of the Cummins/Onan QST30?

The Cummins/Onan QST30 engine has an oil capacity of 76.0 liters.

What is the displacement of the Cummins/Onan QST30?

The Cummins/Onan QST30 has a displacement of 30.5 liters with 12 cylinders.

Which generators use the Cummins/Onan QST30 engine?

The Cummins/Onan QST30 powers 12 generator set(s), including AKSA AC1026, AKSA AC1130, AKSA AC880, Cummins/Onan CFP30E-F10, Cummins/Onan CFP30EVS-F10.

How often should you change the oil in the Cummins/Onan QST30?

The Cummins/Onan QST30 oil change interval is every 2000 hours.

What is a common problem with the Cummins/Onan QST30 engine?

A commonly reported issue on generators using the Cummins/Onan QST30 is: Warning lamp lights. MESSAGE: WEAK BATTERY 232 − WARNING. Fix: Discharged or defective battery. See Warning message 230, LOW DC VOLTAGE..