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Cummins/Onan QST30 — Keyed Connector Backshell Assembly

Installation · ECM connector backshell

For the Cummins/Onan QST30, from the Cummins/Onan service manual.

Applies to: Cummins/Onan QST30

Procedure

  1. Position connector grommet seal on backside of connector.
  2. Strip 4.3 to 5.4 mm insulation from wire harness conductors.
  3. Crimp connector terminals onto stripped ends using crimp tool.
  4. Insert each terminal into correct cavity of connector.
  5. Insert sealing plug into each open cavity position.
  6. Ensure all terminals are properly seated.
  7. Place connector into one half of keyed backshell.
  8. Attach strain relief clamp over harness bundle to backshell half.
  9. Place two thumbscrews into proper locations of backshell half.
  10. Place second backshell half and fasten halves together.

Tools required

  • Wire Strippers Amazon
  • Standard Screwdriver
  • Terminal Crimp Tool Amazon
  • Terminal Insertion/Extraction Tool Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Thumbscrews torque 0.79 - 0.90 N·m (7-8 in-lb)

Full service-parts list: Cummins/Onan QST30 →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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