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Cummins/Onan QST30 — Fuel Injection Pump Removal - Open Drive

Repair & overhaul

For the Cummins/Onan QST30, from the Cummins/Onan owner's manual.

Applies to: Cummins/Onan G-Drive, Cummins/Onan QST30, Cummins/Onan QST30 engine

Before you start

  • Do not hammer on the fuel pump while removing the coupling; hammering will cause damage and possible engine failure.

Procedure

  1. Install a protective cover over the discharge port and nozzle connector inlet.
  2. Clean the debris from around the inline fuel injection pump.
  3. Remove the cover.
  4. Remove electrical connections and all fuel lines.
  5. Remove all of the oil lines.
  6. Move the timing lock pin to the locked position if the pump is to be reused.
  7. Disconnect the coupling bolts and loosen the four bracket mounting bolts.
  8. Remove the injection pump and bracket at an angle as one unit.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Full service-parts list: Cummins/Onan QST30 →

Source: Cummins/Onan owner's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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