| Clearance | Air shutoff damper plunger distance A (minimum) | 18.3 | mm | 0.72 inch; replace plunger if less |
| Clearance | Air shutoff damper plunger distance A (replace if less than) | 18.3 | mm | |
| Clearance | Coolant level below bottom of filler pipe | 13 | mm | no sight gauge |
| Clearance | Coolant level below bottom of filler pipe (engines without recovery tank) | within 13 | mm | 0.5 inch |
| Clearance | Coolant level below filler pipe bottom (no sight gauge) | 13 | mm (0.5 in) | |
| Clearance | Crankshaft end play | .178 to .635 | mm (0.0070 to 0.0250 inch) | measured with dial indicator |
| Clearance | Crankshaft end play after assembly | 0.178 to 0.635 | mm (0.0070 to 0.0250 inch) | after assembly |
| Clearance | Crankshaft vibration damper plunger - minimum wear dimension A | 18.3 | mm (0.72 in) | |
| Clearance | End play at heat sink after assembly | 0.076 to 0.635 | mm (0.0030 to 0.0250 inch) | after assembly |
| Clearance | Gap at 3, 6, 9, 12 o'clock positions | 0.03 to 0.13 | mm (0.001 to 0.005 inch) | between |
| Clearance | Gap between generator and flywheel housing at locations (E), (F), (G), (H) | >0.03 and <0.13 | mm (0.001 inch to 0.005 inch) | more than 0.03 mm and less than 0.13 mm |
| Clearance | Generator forward offset from midpoint of end play | + 0.50 | mm (+ 0.0200 inch) | while generator supported by crane |
| Clearance | Rotor end play | 3.81 to 7.62 | mm (.150 to .300 inch) | approximately |
| Clearance | Shim thickness divisor for number of shims | 0.8 | mm (0.03 inch) | divide Letter L by this value |
| Clearance | Speed/timing sensor sliphead extension | 4 | mm | minimum |
| Clearance | Support deflection during bolt tightening | 0.13 | mm (0.005 inch) | maximum allowed movement |
| Clearance | Water pump leakage considered normal as engine cools | small amount | | water pump seal is lubricated by coolant in the cooling system |
| Gap | Air shutoff damper plunger distance A (replace if less) | 18.3 | mm | |
| Gap | Coolant level below bottom of filler pipe (no sight gauge) | within 13 | mm (.5 inch) | |
| Other | Air cleaner element cleaning limit | six times | | replace at least once per year regardless |
| Other | Air starting motor lubricator oil release rate | two drops per 30 seconds | | constant rate of air flow |
| Other | Alternator belt deflection | 13 to 19 | mm | 110 N (25 lb) of force applied midway between the pulleys; 0.50 to 0.75 inch |
| Other | Altitude capability without derate | 1525 | m | |
| Other | Altitude capability without derate | 800 | m | |
| Other | Caterpillar Fast Acting Cooling System Cleaner concentration | 0.5 | L per 15 L | 1 pint per 4 US gal of cooling system capacity |
| Other | Chlorine content limit for heat exchanger cleaning water | more than 300 | ppm | water containing more than 300 ppm of chlorine should not be used |
| Other | Coolant Sample (Level 1) interval for Cat DEAC | 250 | hours | |
| Other | Cooling system cleaner amount (heavy deposits) | 0.5 | L per 3.8 to 7.6 L capacity | 1 pint per 1 to 2 US gal |
| Other | Cooling system cleaner amount (normal deposits) | 0.5 | L per 15 L capacity | 1 pint per 4 US gal |
| Other | Cooling system cleaner dosage - heavy deposits or plugging | 0.5 L per 3.8 to 7.6 L | (1 pint per 1 to 2 US gal) | |
| Other | Cooling system cleaner dosage - normal | 0.5 L per 15 L | (1 pint per 4 US gal) | |
| Other | Cooling system cleaning duration (heavy deposits) | 90 | minutes | minimum, coolant at least 82 C (180 F) |
| Other | Cooling system cleaning duration (normal deposits) | 30 | minutes | minimum, coolant at least 82 C (180 F) |
| Other | Cooling system fill rate | 19 | L/min | maximum |
| Other | Cooling system fill rate | no faster than 19 | L per minute | 5 US gal per minute to avoid air locks |
| Other | Cooling system fill rate maximum | 19 | L/min | |
| Other | Crankshaft vibration damper max temperature | 93 | °C (200°F) | during operation, infrared thermometer check |
| Other | Crankshaft vibration damper without sampling port - max life | 20000 | hours | |
| Other | Damper fluid viscosity degradation limit | 20 | percent | majority of applications |
| Other | Damper fluid viscosity degradation limit (Hasse & Wrede) | 20 | percent | majority of applications |
| Other | Damper operating hours before rebuild/replace (damper without sampling port) | 20000 | hours | |
| Other | Damper without sampling port - rebuild/replace interval | 20000 | hours | or at major overhaul |
| Other | Exercise under full load | 1 | hour | ToCI quarterly |
| Other | Fast Acting Cooling System Cleaner amount | 0.5 L per 15 L | L | cooling system capacity, normal deposits |
| Other | Fast Acting Cooling System Cleaner amount | 0.5 L per 3.8 to 7.6 L | L | cooling system capacity, heavy deposits |
| Other | Fuel (secondary) filter tightening after gasket contacts base | one full turn | | by hand, do not overtighten |
| Other | Full load test duration | 4 | hours | Once per year |
| Other | Gross Input Torque (TH55-E70) | 12 667 | N•m (9350 lb-ft) | |
| Other | Gross Input Torque (TH55-E90) | 12 677 | N•m (9350 lb-ft) | |
| Other | Hydrosolv cleaner concentration | 2 to 5 | percent | temperatures up to 93 C (200 F) |
| Other | Load bank data recording interval | 15 | minutes | During load bank test |
| Other | Load bank test load level | 80 | % of generator nameplate capacity | 4-hour resistive load bank test |
| Other | Load bank test profile | 2 hours at 50%, 1 hour at 75%, 1 hour at 100% | | Annual four (4) hour load bank test |
| Other | Major Overhaul interval (fuel consumption basis) | 1575000 | L (416,070 US gal) | at approximately 60 percent load factor, 3512B engines |
| Other | Max cooling system fill rate (avoid air locks) | 19 | L per minute (5 US gal per minute) | |
| Other | Max supplemental coolant additive (SCA) concentration - coolant/antifreeze and SCA | 6 | percent | |
| Other | Max supplemental coolant additive (SCA) concentration - water and SCA | 8 | percent | |
| Other | Maximum air pressure at nozzle for cleaning purposes | 205 | kPa | 30 psi |
| Other | New drive belt tension recheck after operation | 30 | minutes | rated rpm |
| Other | Paper air cleaner element reuse limit | up to six | times | replace at least one time per year regardless of number of cleanings |