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Caterpillar — Turbocharger - Cleaning and Inspecting

Maintenance

From a Caterpillar owner's manual covering: 3508, 3512, 3512B, 3516, 3516B. Check it applies to your exact model before use.

Applies to: Caterpillar 3508, Caterpillar 3512, Caterpillar 3512B, Caterpillar 3516, Caterpillar 3516B

Before you start

  • Do not continue engine operation if turbocharger bearing failure causes performance loss.

Procedure

  1. Remove exhaust outlet piping and air inlet piping. Inspect piping for oil; clean interiors.
  2. Turn compressor wheel and turbine wheel by hand; assembly should turn freely.
  3. Inspect wheels for contact with turbocharger housing; recondition if contact found.
  4. Check compressor wheel for cleanliness; oil on back side suggests failed oil seal.
  5. Use a dial indicator to check end clearance on the shaft.
  6. Inspect bore of turbine housing for corrosion.
  7. Clean turbocharger housing with standard shop solvents and a soft bristle brush.
  8. Fasten air inlet piping and exhaust outlet piping to turbocharger housing.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • If end play greater than Service Manual specifications, repair or replace

Full service-parts list: Caterpillar 3508 →, Caterpillar 3512 →, Caterpillar 3512B →, Caterpillar 3516 →, Caterpillar 3516B →

Source: Caterpillar owner's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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