HomeControllersAPM303

APM303 Controller

The APM303 is a generator-set controller. It is used on generator sets from Baudouin, John Deere, Kohler and SDMO, including the B44, J 110 K, J44 and B44.

44
Generator sets
4
Brands
7–560 kW
Power range
Diesel
Fuel

Troubleshooting

58

Fault codes

CodeMeaningRemedy
000970External Shutdown Switch ActivatedNot Engine Fault. Check Other Shutdown Devices
000971External Fuel Derate Switch ActiveNot Engine Fault. Check Other Shutdown Devices
001069Tire Size InvalidContact Servicing Dealer
001079Tire Size ErrorContact Servicing Dealer
001080Fuel Rail Pressure Sensor Supply Voltage HighCheck Wiring
001080Fuel Rail Pressure Sensor Supply Voltage LowCheck Wiring
001080Sensor Supply 1 Voltage HighCheck Wiring
001080Sensor Supply 1 Voltage LowCheck Wiring
001109Engine Protection Shutdown WarningShut Down Engine, Check Diagnostic Trouble Codes
001110Engine Protection Shutdown ActiveShut Down Engine, Check Diagnostic Trouble Codes
001347High Pressure Fuel Pump Control Valve Signal Out of Range HighContact Servicing Dealer
001568Requested Torque Curve Signal UnreliableContact Servicing Dealer
001569Engine in Derate ConditionCheck Diagnostic Trouble Codes
002000Security ViolationContact Servicing Dealer
005High Pressure Fuel Pump Solenoid Number 1 Circuit Has High ResistanceCheck Pump Wiring
007High Pressure Fuel Pump Not Able to Meet Required Rail PressureCheck Fuel Filter and Lines
50-10 011813 PN=115Improper type of oilDrain, fill crankcase with oil of proper viscosity and quality.

Symptoms & remedies

SymptomCauseRemedy
Batteries will not chargeLoose or corroded connections.Clean and tighten connections.
Battery charging rate too highTest charging system.
Battery uses too much waterCracked battery case.Check for moisture and replace as necessary.
Clogged or dirty air cleanerService air cleaner.
Cooling system needs flushingFlush cooling system.
Defective alternatorTest charging system.
Defective aneroid control lineSee your authorized servicing dealer or engine distributor.
Defective batteryTest battery.
Defective injection nozzlesSee your authorized servicing dealer or engine distributor.
Defective temperature gauge or senderCheck water temperature with thermometer and replace, if necessary.
Defective thermostatRemove and check thermostat.
Defective turbochargerSee your authorized servicing dealer or engine distributor.
Engine does not startAir in fuel systemBleed air from fuel system at fuel injection pump or injection nozzles as explained next.
Engine emits black or gray exhaust smokeImproper type of fuel.Use proper fuel.
Engine emits white smokeImproper type of fuel.Use proper fuel.
Engine out of timeSee your authorized servicing dealer or engine distributor.
Engine overheatsEngine overloaded.Reduce load.
Engine overloadedReduce load.
Excessive engine idlingIncrease engine rpm when heavy electrical load is used.
Faulty radiator capHave serviceman check.
High fuel consumptionImproper type of fuel.Use proper type of fuel.
High oil consumptionCrankcase oil too light.Use proper viscosity oil.
Improper valve clearanceSee your authorized servicing dealer or engine distributor.
Incorrect grade of fuelUse correct grade of fuel.
Injection nozzles dirtySee your authorized servicing dealer or engine distributor.
Injection pump out of timeSee your authorized servicing dealer or engine distributor.
Leaking exhaust manifold gasketSee your authorized servicing dealer or engine distributor.
Low coolant levelFill radiator to proper level, check radiator and hoses for loose connections or leaks.
Low engine oil levelCheck oil level. Add oil as required.
Low engine temperatureWarm up engine to normal operating temperature.
Low fast idle speedSee your authorized servicing dealer or engine distributor.
Low oil pressureLow oil level.Add oil.
Oil leaksCheck for leaks in lines, gaskets, and drain plug.
Poor electrical connections on battery, ground strap, starter, or alternatorInspect and clean as necessary.
Restricted crankcase vent tubeClean vent tube.
Restricted fuel hoseClean or replace fuel hose.
Starter will not crankEngine under load.Remove load.
Stretched poly V-belt or defective belt tensionerCheck automatic belt tensioner and check belts for stretching. Replace as required.
Sulfated or worn-out batteriesSee your authorized servicing dealer or engine distributor.
Turbocharger not functioningSee your authorized servicing dealer or engine distributor.
Undercharged systemExcessive electrical load from added accessories.Remove accessories or install higher output alternator.

Fault codes and symptom→remedy steps extracted from this controller’s service/owner documentation; verify against the official manual before servicing. Aggregated from the service documentation of generator sets built on this controller.