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High oil pressure

Why generators show "high oil pressure": 25 documented causes and brand-specific fixes, compiled across 14 manufacturers.

Oil too heavy

8 brands
  • Continental: Drain, refill with proper oil.
  • Cummins/Onan: Drain, fill with proper oil; Drain, refill with proper oil
  • Doosan: Drain, refill with proper oil
  • Ernest: Drain, refill with proper oil
  • Garretson: Drain, refill with proper oil.
  • Guan: Drain, refill with proper oil
  • NEC: Drain, refill with proper oil.
  • generatorpartspro: Drain, refill with proper oil

Oil relief valve stuck

8 brands
  • Continental: Remove and clean.
  • Cummins/Onan: Clean by-pass. Replace if needed; Clean by-pass. Replace if needed.
  • Doosan: Remove and clean
  • Ernest: Remove and clean
  • Garretson: Remove and clean.
  • Guan: Remove and clean
  • NEC: Remove and clean.
  • generatorpartspro: Remove and clean

Defective oil pressure gauge

8 brands
  • Continental: Replace.
  • Cummins/Onan: If not zero when unit not operating, install new oil pressure gauge; Replace
  • Doosan: Replace
  • Ernest: Replace
  • Garretson: Replace.
  • Guan: Replace
  • NEC: Replace.
  • generatorpartspro: If gauge does not read zero when unit not operating, install new oil pressure gauge

Clogged oil passage

8 brands
  • Continental: Clean all lines and passages.
  • Cummins/Onan: Clean all lines & passages.; Clean all lines and passages
  • Doosan: Clean all lines and passages
  • Ernest: Clean all lines and passages
  • Garretson: Clean all lines and passages.
  • Guan: Clean all lines and passages
  • NEC: Clean all lines and passages.
  • generatorpartspro: Repair

Improper oil classification

4 brands
  • Doosan: Drain crankcase and refill with correct oil.
  • Ingersoll Rand: Drain crankcase and refill with correct oil.
  • John Deere: Drain crankcase and refill with correct oil.
  • Katolight: Drain crankcase and refill with correct oil.

Stuck or damaged filter bypass valve

4 brands
  • Doosan: Remove and inspect filter bypass valve. See your John Deere engine distributor or servicing dealer.
  • Ingersoll Rand: Remove and inspect filter bypass valve. See your John Deere engine distributor or servicing dealer.
  • John Deere: Remove and inspect filter bypass valve. See your John Deere engine distributor or servicing dealer.
  • Katolight: Remove and inspect filter bypass valve. See your John Deere engine distributor or servicing dealer.

Stuck or damaged oil cooler bypass valve

4 brands
  • Doosan: Remove and inspect oil cooler bypass valve. See your John Deere engine distributor or servicing dealer.
  • Ingersoll Rand: Remove and inspect oil cooler bypass valve. See your John Deere engine distributor or servicing dealer.
  • John Deere: Remove and inspect oil cooler bypass valve. See your John Deere engine distributor or servicing dealer.
  • Katolight: Remove and inspect oil cooler bypass valve. See your John Deere engine distributor or servicing dealer.

Oil pressure regulating valve failure

3 brands
  • Doosan: Remove and inspect oil pressure regulating valve. See your John Deere engine distributor or servicing dealer.
  • Ingersoll Rand: Remove and inspect oil pressure regulating valve. See your John Deere engine distributor or servicing dealer.
  • John Deere: Remove and inspect oil pressure regulating valve. See your John Deere engine distributor or servicing dealer.

Oil pressure regulating valve bushing loose (wanders)

2 brands
  • John Deere: Remove and inspect oil pressure regulating valve. See your John Deere engine distributor or servicing dealer.
  • Katolight: Remove and inspect oil pressure regulating valve. See your John Deere engine distributor or servicing dealer.

Improperly operating regulating valve

2 brands
  • John Deere: Remove and inspect oil pressure regulating valve. See your John Deere engine distributor or servicing dealer.
  • Katolight: Remove and inspect oil pressure regulating valve. See your John Deere engine distributor or servicing dealer.

Plugged piston spray jet

2 brands
  • John Deere: Replace piston spray jet. See your John Deere engine distributor or servicing dealer.
  • Katolight: Replace piston spray jet. See your John Deere engine distributor or servicing dealer.

Incorrect grade of lubricating oil; Inaccurate gauge; Pressure relief valve sticking closed

2 brands

Defective gage

1 brand
  • Cummins/Onan: Replace; Replace.

Oil too heavy grade

1 brand
  • Cummins/Onan: Drain. Refill; Drain. Refill.

Clogged oil passages

1 brand
  • Cummins/Onan: Clean all lines & passages; Clean all lines & passages.

Common questions

What causes high oil pressure?

Common causes, most-reported first: Oil too heavy; Oil relief valve stuck; Defective oil pressure gauge; Clogged oil passage; Improper oil classification; Stuck or damaged filter bypass valve.