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Engine stops unexpectedly

Why generators show "engine stops unexpectedly": 43 documented causes and brand-specific fixes, compiled across 11 manufacturers.

Fuel pump failure

6 brands
  • Continental: Repair or replace.
  • Cummins/Onan: Repair or replace; Repair or replace.
  • Doosan: Repair or replace
  • Garretson: Repair or replace.
  • Guan: Repair or replace
  • NEC: Repair or replace.

Fuel tank empty

6 brands
  • Continental: Refill.
  • Cummins/Onan: Fill with fresh fuel; Fill with fresh fuel.
  • Doosan: Refill
  • Guan: Refill
  • War Department: Fill tank
  • generatorpartspro: Refill

Defective ignition

5 brands
  • Continental: Check the ignition system. Repair or replace parts necessary.
  • Cummins/Onan: Check and service ignition system; Check ignition system
  • Doosan: Check the ignition system. Repair or replace parts necessary
  • Guan: Check the ignition system. Repair or replace parts necessary
  • Hol-Gar: See Trouble-Shooting Chart 3

Empty fuel tank

4 brands
  • Cummins/Onan: Fill; Refill
  • Ernest: Refill
  • Garretson: Refill.
  • NEC: Refill.

Defective ignition system

4 brands
  • Cummins/Onan: Check ignition system and repair or replace as needed; Check the ignition system. Repair or replace as needed. See that the STOP button lead is not grounded
  • Ernest: Check the ignition system; repair or replace as needed; see that the STOP button lead is not grounded
  • Garretson: Check the ignition system. Repair or replace as needed. See that the STOP button lead is not grounded.
  • NEC: Check the ignition system. Repair or replace as needed. See that the STOP button lead is not grounded.

High water temperature

4 brands
  • Continental: See symptoms for engine overheating.
  • Cummins/Onan: See symptoms for engine overheating; See symptoms for engine overheating.
  • Doosan: See symptoms for engine overheating
  • Guan: See symptoms for engine overheating

Lack of fuel

2 brands
  • Cummins/Onan: Refill tank.
  • Hol-Gar: Refill tank

Internal seizure

2 brands
  • Cummins/Onan: To test, crank by hand; disassemble and repair.
  • Hol-Gar: To test, crank by hand. Disassemble and repair

Excessive crankcase pressure, caused by clogged breather

2 brands
  • Cummins/Onan: Remove and clean breather.
  • Hol-Gar: Remove and clean breather

Fuel line obstructed

1 brand
  • War Department: Clean fuel line and drain and refill fuel tank. Clean fuel strainer

Engine overheated

1 brand
  • War Department: Locate and correct cause

Broken ignition wire

1 brand
  • War Department: Inspect ignition wiring. Correct fault

Lack of oil

1 brand
  • War Department: Check oil. Refill crankcase

Circuit breaker open

1 brand
  • War Department: Close circuit breaker

Engine overheating. High water temp. cut out stops engine

1 brand

Common questions

What causes engine stops unexpectedly?

Common causes, most-reported first: Fuel pump failure; Fuel tank empty; Defective ignition; Empty fuel tank; Defective ignition system; High water temperature.