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Kohler — Oil Change Procedure

Maintenance · Lubrication system

From a Kohler operator's manual covering: 12RES, 12TRES, 17RES, 18RES, 18TRES, 8.5RES. Check it applies to your exact model before use.

Applies to: Kohler 12RES, Kohler 12TRES, Kohler 17RES, Kohler 18RES, Kohler 18TRES, Kohler 8.5RES, Kohler CH640 engine, Kohler CH 740 engine, Kohler CH 980 engine

Before you start

  • Drain the oil while it is still warm.
  • Dispose of all waste materials in an environmentally safe manner.
  • Disconnect the negative (-) battery lead first.

Procedure

  1. Place generator set master switch in the OFF position.
  2. Disconnect power to the battery charger.
  3. Disconnect engine starting battery, negative (-) lead first.
  4. Remove housing side panel; clean around dipstick and oil fill cap.
  5. Remove oil drain hose from retaining clip; remove cap and lower hose into collection container.
  6. Open the oil drain valve on the engine.
  7. Remove dipstick and oil fill cap; allow engine oil to drain completely.
  8. Close drain valve; replace hose cap and return hose to retaining clip; replace dipstick.
  9. Clean area around oil filter; remove filter by rotating counterclockwise with an oil filter wrench.
  10. Clean gasket sealing surface of the oil filter adapter.
  11. Apply a light coat of clean oil to the rubber seal of the new oil filter and install it.
  12. Fill engine to the F mark on the dipstick (8.5/12RES 1.9 L; 17/18RES 2.8 L).
  13. Reinstall dipstick and oil fill cap.
  14. Reconnect battery, negative (-) lead last; reconnect battery charger power.
  15. Start and run for one minute; stop, wait 1 minute, recheck level and add oil to F mark; check for leaks and reinstall side panel.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

Full service-parts list: Kohler 12RES →, Kohler 12TRES →, Kohler 17RES →, Kohler 18RES →, Kohler 18TRES →, Kohler 8.5RES →

Source: Kohler operator's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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