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Generac — Stator Short-to-Ground Insulation Test

Testing & diagnosis

From a Generac service manual covering: QUIETPACT 55, QuietPact 65, QuietPact 75. Check it applies to your exact model before use.

Applies to: Generac QUIETPACT 55, Generac QuietPact 65, Generac QuietPact 75, Generac GTV-760 engine

Before you start

  • Insulation resistance testers are a source of high and dangerous electrical voltage

Procedure

  1. Disconnect and isolate all stator leads including sensing, excitation, battery charge and power leads.
  2. Connect terminal ends of all stator leads together.
  3. Connect tester leads across all stator leads and to frame ground on stator can, apply 1500 volts for no more than 1 second.
  4. If breakdown indicated, clean and dry stator and re-test; replace stator if it fails second test.

Tools required

  • Hi-pot tester or megohmmeter Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • 1500 volts, do not exceed 1 second

Full service-parts list: Generac QUIETPACT 55 →, Generac QuietPact 65 →, Generac QuietPact 75 →

Source: Generac service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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