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Generac G-Force 1000 Series — Checking Valve Clearance

Adjustments · Valve train

For the Generac G-Force 1000 Series, from the Generac owner's manual.

Applies to: Generac G-Force 400 Series engine, Generac G-Force 800 Series engine, Generac G-Force 1000 Series engine

Before you start

  • Risk of Burn. Allow the engine to cool before performing the following procedure.
  • Accidental start-up. Disconnect spark plug wires when working on unit.

Procedure

  1. Close fuel valve and disconnect battery to avoid accidental startup.
  2. Remove spark plug wire(s) and position away from plug(s).
  3. Remove spark plug(s).
  4. Remove the four screws attaching the valve cover; remove and discard gasket.
  5. Verify piston is at top dead center (TDC) of its compression stroke (both valves closed).
  6. Inspect valve clearance between each rocker arm and valve stem with a feeler gauge.
  7. Install replacement valve cover gasket(s).
  8. Install valve cover(s); tighten fasteners in a cross pattern.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Valve clearance 0.002–0.004 in (0.05–0.1 mm)
  • Valve cover fasteners: 10 kW 80 in-lb (9.0 Nm); 20–22 kW 60 in-lb (6.8 Nm)

Source: Generac owner's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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