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Cummins/Onan — Muffler Installation

Repair & overhaul · Exhaust system

From a Cummins/Onan service manual covering: C25 D6, C30 D6, C35 D6, C40 D6, C50 D6, C60 D6. Check it applies to your exact model before use.

Applies to: Cummins/Onan C25 D6, Cummins/Onan C30 D6, Cummins/Onan C35 D6, Cummins/Onan C40 D6, Cummins/Onan C50 D6, Cummins/Onan C60 D6, Cummins/Onan 4BT3.3 engine, Cummins/Onan 4BT3.3-G5 engine, Cummins/Onan 4BT3.3-G7 engine

Procedure

  1. Place the muffler over the four bolt holes in the skid.
  2. Attach the muffler with two bolts on each end.
  3. Install exhaust pipes on the muffler.
  4. Install three clamps.
  5. Place the end panel (2) on each side panel locating pin.
  6. Slide the end panel (2) down to latch onto the locating pins.
  7. Attach the top panel (1) with bolts on three sides and top.

Full service-parts list: Cummins/Onan C25 D6 →, Cummins/Onan C35 D6 →, Cummins/Onan C50 D6 →, Cummins/Onan C60 D6 →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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