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Cummins/Onan — Fuel Injection Pump Speed Lever Adjustment

Adjustments

From a Cummins/Onan service manual covering: C25 D6, C30 D6, C35 D6, C40 D6, C50 D6, C60 D6. Check it applies to your exact model before use.

Applies to: Cummins/Onan C25 D6, Cummins/Onan C30 D6, Cummins/Onan C35 D6, Cummins/Onan C40 D6, Cummins/Onan C50 D6, Cummins/Onan C60 D6, Cummins/Onan 4BT3.3 engine, Cummins/Onan 4BT3.3-G5 engine, Cummins/Onan 4BT3.3-G7 engine

Procedure

  1. Make sure the generator set is off and the battery is disconnected.
  2. If replacing pump or engine, discard speed adjust screw and tamper proof wire and seal.
  3. Replace the low idle screw; reuse throttle screw nut and acorn nut.
  4. Pull throttle lever back and screw new low idle screw until it contacts boss.
  5. Continue tightening until throttle lever is locked in place.
  6. Tighten the throttle lock nut.
  7. Install tamper proof wire and seal.
  8. Set the throttle lever as shown and lock it using seal wire.

Specs & values

  • Do not adjust the high idle screw

Full service-parts list: Cummins/Onan C25 D6 →, Cummins/Onan C35 D6 →, Cummins/Onan C50 D6 →, Cummins/Onan C60 D6 →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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