Service parts for the TAD1641GE
Grouped by system, with how many of each the parts manual calls for.
Air intake
1 requiredFuel system
1 requiredOil system
1 requiredPrices captured from merchant listings; some links are affiliate links. Confirm against your serial number before ordering.
Specifications
| Fuel | diesel |
|---|---|
| Frequency | 50.0 Hz |
| Standby power | 445 kW |
| Standby kVA | 556 |
| Prime power | 404 kW |
| Emissions | Stage II / Tier 2 |
| Controller | CIU, Engine Management System (EMS), Interface Unit |
| Oil capacity | 0.12 L |
| Alternator | Alternator 80A / 24 V |
| Voltage options | 24 V |
| Coolant capacity | 184 L |
| Max ambient | 55 °C |
| Dry weight | 1480 kg |
| Fuel tank | 8.0 L |
Engine
| Oil capacity | 42.0 L |
|---|---|
| Coolant capacity | 60.0 L |
| Displacement | 16.12 L |
| Aspiration | turbocharged, intercooled |
| Rated speed | 1500 rpm |
Filters for the Volvo Penta TAD1641 GE
1Engine-mounted filters the filter manufacturers list for this engine family. These come from the engine, not from this generator set’s own parts list, so confirm against your serial number before ordering.
Listed for this engine in only one kind of machine, so they may depend on how the engine was installed:
| System | Filter | Description | Cross-references | |
|---|---|---|---|---|
| Fuel / water separator | P552040 | Fuel Filter, Water Separator Cartridge | NAPA 3798, CLAAS 0000687120, CLAAS 0025981840, WALGAHN-MOTORENTECHN 00811645 | buy |
Same engine, other brands
5 brandsThe Volvo Penta TAD1641 GE in this set also powers 6 generator sets sold under 5 other brands. Service parts and maintenance intervals for the engine are shared; enclosure, alternator, controller and ratings are not.
| Brand | Models |
|---|---|
| SDMO | R550K, V550C2 |
| Atlas Copco | QAS 500 Volvo |
| Generac | VWE550 |
| Kohler | 500REOZT |
| Rivera Diesel | RVL 513 |
Maintenance & consumables
for the Volvo Penta TAD1641 GE| Item | Spec | Capacity | Part # | Interval | |
|---|---|---|---|---|---|
| Air filter | Air filter | 7746012 | Amazon eBay | ||
| Fuel filter | Fuel filter | 7746032 | Amazon eBay | ||
| Oil filter | Oil filter | 7746022 | Amazon eBay | ||
| Battery | — | 50 hr | |||
| Belt | — | 2000 hr | |||
| Coolant | 15.9 gal | — | 500 hr | ||
| Oil | 42.0 gal | — | 150 hr | ||
| Spark plug | — |
Common questions
What is the power rating of the Volvo Penta TAD1641GE?
The Volvo Penta TAD1641GE is rated 445 kW standby (556.0 kVA).
Which engine powers the Volvo Penta TAD1641GE?
The Volvo Penta TAD1641GE is powered by the Volvo Penta TAD1641 GE engine.
What kind of fuel does the Volvo Penta TAD1641GE run on?
The Volvo Penta TAD1641GE runs on diesel.
What is the oil capacity of the Volvo Penta TAD1641GE?
The Volvo Penta TAD1641 GE engine in the Volvo Penta TAD1641GE has an oil capacity of 42.0 liters.
What is the coolant capacity of the Volvo Penta TAD1641GE?
The Volvo Penta TAD1641GE cooling system holds 184 liters (48.6 US gallons) for the radiator system including the engine, per the manufacturer specification sheet.
What is the continuous rating of the Volvo Penta TAD1641GE?
The Volvo Penta TAD1641GE is rated 404 kW prime (505 kVA), against 445 kW standby.
What is the dry weight of the Volvo Penta TAD1641GE?
The Volvo Penta TAD1641GE has a dry weight of 1480 kg (3262 lb).
What size fuel tank does the Volvo Penta TAD1641GE have?
The Volvo Penta TAD1641GE has a 8 liter (2 US gallon) fuel tank.
What voltages is the Volvo Penta TAD1641GE available in?
The Volvo Penta TAD1641GE is offered in 24 V.
Which alternator is fitted to the Volvo Penta TAD1641GE?
The Volvo Penta TAD1641GE uses a Alternator 80A / 24 V alternator.
Which oil filter part number does the Volvo Penta TAD1641GE take?
The Volvo Penta TAD1641GE uses oil filter part number 7746022.
What fuel filter fits the Volvo Penta TAD1641GE?
The Volvo Penta TAD1641GE uses fuel filter part number 7746032.
Which air filter part number does the Volvo Penta TAD1641GE take?
The Volvo Penta TAD1641GE uses air filter part number 7746012.
Troubleshooting
6Fault codes
| Code | Meaning |
|---|---|
| 2.4 | -# “8: pause -#: s¢ -e: -s¢ |
Symptoms & remedies
| Symptom | Cause | Remedy |
|---|---|---|
| Engine does not reach correct operating speed at full throttle | Too low coolant temperature, Too high oil level, Air in the fuel system, Water/contamination in fuel, Faulty unit injector, Insufficient air supply to engine: — blocked air filter, — airleakage between turbo-charger and engine inlet pipe., — fouled compressor section in turbocharger, — faulty turbocharger, — poor engine bay ventilation | |
| Engine operating: engine idles and can only be stopped with the emergency stop. | Check that the 8-pin connector is not damaged. Check that the cables between the CIU and the engine management unit are not damaged. Check that sleeves 11 and 12 in the connector on the CIU are not damaged. Check contact pressure in sockets 51 and 55 in the lower cable connector (B) on the engine management module. | |
| Oil pressure is too low. | Warning lamp lights up. VE engines: Engine control module reduces engine power (unless the protection has been shut off with the diagnostic tool VODIA). GE engines: Engine is shut off (unless the protection has been shut off with the diagnostic tool VODIA). Check oil level. Check that the air filters are not blocked. Check system pressure valves and safety valves in the oil system. Check oil pressure sensor function. | |
| Piston cooling pressure is too low. | Engine stopped, applies to both GE and VE engines. The fault code is deactivated at engine speeds below 1000 rpm. Check that the oil pressure in the engine exceeds 2 kPa (0.3 psi). Check that the piston cooling pressure sensor connector is correctly installed. Check that the piston cooling pressure sensor cable is not damaged.. Check that the piston cooling pressure sensor is correctly installed. Check piston cooling pressure sensor function. Check contact pressure in sockets 10 and 14 in the lower cable connector (B) on the engine management module. | |
| Engine runs on 5 cylinders. | Check contact pressure in socket 24 in the upper cable connector (A) on the engine management module. Check that the unit injector cables are not damaged.. Check that the unit injector connections are not damaged. Check fuel supply pressure. Check the valve clearance. Do a compression test and check cylinder #1. |
Fault codes and symptom→remedy steps extracted from this model’s service/owner documentation; verify against the official manual before servicing. Full Volvo Penta TAD1641GE troubleshooting guide (19 entries) →
Parts
48| Part # | Description | Qty | System | |
|---|---|---|---|---|
| 7746012 | Air filter | 1 | Air filter | Amazon eBay |
| 7746022 | Oil filter | 1 | Oil filter | Amazon eBay |
| 7746032 | Fuel filter | 1 | Fuel filter | Amazon eBay |
| SPN102 | TURBO BOOST PRESS turbo boost pressure | Turbocharger | Amazon eBay | |
| SPN104 | TURBO OIL PRESS turbo oil pressure | Turbocharger | Amazon eBay | |
| SPN16 | FUEL FILTER DIFF P pressure difference over fuel filter | Fuel filter | Amazon eBay | |
| SPN95 | FUEL FILTER DIFF P pressure difference over fuel filter | Fuel filter | Amazon eBay | |
| SPN97 | WATER IN FUEL water in fuel | Fuel filter | Amazon eBay | |
| SPN99 | OIL FILTER DIFF P pressure difference over oil filter | Oil filter | Amazon eBay | |
| AV133539-03G | Part for 500REOZT exIV | 1 | Service part / kit | Amazon eBay |
| AV137912-01G | Part for 500REOZT exIV | 2 | Service part / kit | Amazon eBay |
| CL130110-200 | Hotstart Pre heater | 1 | Service part / kit | Amazon eBay |
| CM302/CM403 | Automatik-Paket | 1 | Service part / kit | buy |
| CM307-CM407 | Analoge Anzeige der Werte | 1 | Service part / kit | Amazon eBay |
| EN04 | Pumpe für Ölwechsel | 1 | Service part / kit | Amazon eBay |
| FD05 | Diesel-Vorfilter mit Abscheider | 1 | Service part / kit | Amazon eBay NAPA $103.05 |
| FMI00 | HIGH LEVEL SHUTDOWN high level shutdown | Service part / kit | Amazon eBay | |
| FMI01 | LOW LEVEL SHUTDOWN low level shutdown | Service part / kit | Amazon eBay | |
| FMI15 | HIGH LEVEL WARNING high level warning | Service part / kit | Amazon eBay | |
| FMI16 | HIGH LEVEL ALARM high level alarm | Service part / kit | Amazon eBay | |
| FMI17 | LOW LEVEL WARNING low level warning | Service part / kit | Amazon eBay | |
| FMI18 | LOW LEVEL ALARM low level alarm | Service part / kit | Amazon eBay | |
| GM41339 | Cylinder head (includes items 2--34) | 1 | Service part / kit | Amazon eBay |
| GM41427 | Rocker arm shaft (includes item 2) | 1 | Service part / kit | Amazon eBay |
| GM65855 | Cylinder head (includes 2--34) | 1 | Service part / kit | Amazon eBay |
| GM65981 | Rocker arm shaft | 1 | Service part / kit | Amazon eBay |
| GM78736 | Rocker arm | 6 | Service part / kit | Amazon eBay |
| SPN100 | OIL PRESSURE oil pressure | Service part / kit | Amazon eBay | |
| SPN101 | CRANKCASE PRESS crankcase pressure | Service part / kit | Amazon eBay | |
| SPN105 | INTAKE MANIF TEMP intake manifold temperature | Service part / kit | Amazon eBay | |
| SPN106 | AIR INLET PRESSURE air inlet pressure | Service part / kit | Amazon eBay | |
| SPN110 | COOLANT TEMP coolant temperature | Service part / kit | Amazon eBay | |
| SPN111 | COOLANT LEVEL coolant level | Service part / kit | Amazon eBay | |
| SPN158 | BATT VOLTAGE battery voltage | Service part / kit | Amazon eBay | |
| SPN171 | AMBIENT AIR TEMP ambient air temperature | Service part / kit | Amazon eBay | |
| SPN172 | AIR IN TEMP air in temperature | Service part / kit | Amazon eBay | |
| SPN174 | FUEL TEMP fuel temperature | Service part / kit | Amazon eBay | |
| SPN175 | OIL TEMP oil temperature | Service part / kit | Amazon eBay | |
| SPN190 | SPEED speed | Service part / kit | Amazon eBay | |
| SPN51 | THROTTLE POS throttle position | Service part / kit | Amazon eBay | |
| SPN52 | INTERCOOL TEMP intercooler temperature | Service part / kit | Amazon eBay | |
| SPN94 | FUEL PRESS fuel pressure | Service part / kit | Amazon eBay | |
| SPN98 | OIL LEVEL oil level | Service part / kit | Amazon eBay | |
| TAD1641GE | Engine Model | 1 | Service part / kit | Amazon eBay $74.66 FridayParts $23.99 SinoCMP $249.00 |
| X25.1 | to be wired for the remote start switch. | Service part / kit | eBay | |
| X25.2 | to be wired for the remote start switch. | Service part / kit | buy | |
| X25.3 | Terminals | Service part / kit | FridayParts $27.99 SinoCMP $99.00 | |
| X25.4 | Terminals | Service part / kit | FridayParts $153.99 |
Service, wear & replacement parts referenced for this model and its engine — confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.
Fuel consumption
| Rating | Load | L/h | gal/h |
|---|---|---|---|
| Prime | 25% | 0.324 | 0.869 |
| Standby | 25% | 0.351 | 0.971 |
Available documents
This page was generated from the 19 manufacturer documents above by automated extraction; every figure shown is copied from one of them. How the data is compiled.