HomeKohlerKohler 500REOZT

Kohler 500REOZT Generator Set

The Kohler 500REOZT is a 500 kW (638 kVA) Diesel standby generator set powered by a Volvo Penta TAD1641 GE engine. It is available at 120/208 V and 277/480 V, 3-phase and 60 Hz. It holds about 48 L (12.7 gal) of oil and 60 L (15.9 gal) of coolant, with a maximum ambient rating of 40 °C. Starting uses 2 batteries rated 1000 CCA at 12 V. The set measures 6730×2050×3429 mm (265.0×80.7×135.0 in), weighs about 8918.3 kg (19661 lb) and produces 75 dBA at 7 m. An integrated tank holds 1770 L (467.6 gal). The same TAD1641 GE engine also powers generator sets from Atlas Copco, Generac, Rivera Diesel, SDMO and Volvo Penta.

500 kW
Standby
16.12 L
Displacement
48.0 L
Oil capacity
4
Document types

How to read your Kohler serial & model number →

Typical fuel consumption for 500–505 kW Diesel generators →

Compare with other 500–505 kW Diesel generators →

Service parts for the 500REOZT

Grouped by system, with how many of each the parts manual calls for.

Fuel system

1 required

Prices captured from merchant listings; some links are affiliate links. Confirm against your serial number before ordering.

Specifications

FuelDiesel
Frequency60.0 Hz
Standby power500 kW
Standby kVA638
Prime power458 kW
EmissionsexIV
ControllerDecision-Maker 4000
Oil capacity48.0 L
AlternatorLeroy-Somer LSA 47.2 M7
Voltage options120/208 V, 277/480 V
Phase3
Power factor0.8
Circuit breaker1600 A
Battery cranking1000 CCA
Battery voltage12 V
Battery quantity2
Max ambient40 °C
Dimensions (L×W×H)6730×2050×3429 mm
Dry weight8918 kg
Sound level75.0 dBA @ 7 m
Fuel tank1770.0 L

Engine

Volvo Penta TAD1641 GE
Oil capacity42.0 L
Coolant capacity60.0 L
Displacement16.12 L
Aspirationturbocharged, intercooled
Rated speed1500 rpm

Maintenance & consumables

for the Volvo Penta TAD1641 GE
ItemSpecCapacityPart #Interval
Air filterreplaceable paper insert500 hr
Fuel filter16045491001000 hr eBay
Oil filterspin-on type150 hr
Battery50 hr
Belt2000 hr
Coolant15.9 gal500 hr
Oilliter/h (US gal/h)150 hr
Spark plug

Common questions

What is the power rating of the Kohler 500REOZT?

The Kohler 500REOZT is rated 500 kW standby (638.0 kVA).

What engine is in the Kohler 500REOZT?

The Kohler 500REOZT is powered by the Volvo Penta TAD1641 GE engine.

What fuel does the Kohler 500REOZT use?

The Kohler 500REOZT runs on Diesel.

How much oil does the Kohler 500REOZT take?

The Volvo Penta TAD1641 GE engine in the Kohler 500REOZT has an oil capacity of 42.0 liters.

What alternator comes on the Kohler 500REOZT?

The Kohler 500REOZT uses a Leroy-Somer LSA 47.2 M7 alternator.

What fuel filter does the Kohler 500REOZT use?

The Kohler 500REOZT uses fuel filter part number 1604549100.

Parts

55
Part #DescriptionQtySystem
7746012Air filter1Air filter Amazon eBay
7746022Oil filter1Oil filter Amazon eBay
7746032Fuel filter1Fuel filter Amazon eBay
SPN102TURBO BOOST PRESS turbo boost pressureTurbocharger Amazon eBay
SPN104TURBO OIL PRESS turbo oil pressureTurbocharger Amazon eBay
SPN16FUEL FILTER DIFF P pressure difference over fuel filterFuel filter Amazon eBay
SPN95FUEL FILTER DIFF P pressure difference over fuel filterFuel filter Amazon eBay
SPN97WATER IN FUEL water in fuelFuel filter Amazon eBay
SPN99OIL FILTER DIFF P pressure difference over oil filterOil filter Amazon eBay
AO001BStärkerer Generator1Service part / kit Amazon eBay
AV133539-03GPart for 500REOZT exIV1Service part / kit Amazon eBay
AV137912-01GPart for 500REOZT exIV2Service part / kit Amazon eBay
CEL02Hitzeschutz-Einrichtungen1Service part / kit Amazon eBay
CL130110-200Hotstart Pre heater1Service part / kit Amazon eBay
CM302/CM403Automatik-Paket1Service part / kit buy
CM307-CM407Analoge Anzeige der Werte1Service part / kit Amazon eBay
CN03Abluftkanal1Service part / kit Amazon eBay
EN01Elektronische Regelung1Service part / kit Amazon eBay
EN04Pumpe für Ölwechsel1Service part / kit Amazon eBay
EN16Batteriestromunterbrechung1Service part / kit Amazon eBay
EN20Automatik-Paket1Service part / kit Amazon eBay
FD05Diesel-Vorfilter mit Abscheider1Service part / kit Amazon $68.99 eBay
FD08Bausatz für automatisches Betanken1Service part / kit Amazon eBay
FMI00HIGH LEVEL SHUTDOWN high level shutdownService part / kit Amazon eBay
FMI01LOW LEVEL SHUTDOWN low level shutdownService part / kit Amazon eBay
FMI15HIGH LEVEL WARNING high level warningService part / kit Amazon eBay
FMI16HIGH LEVEL ALARM high level alarmService part / kit Amazon eBay
FMI17LOW LEVEL WARNING low level warningService part / kit Amazon eBay
FMI18LOW LEVEL ALARM low level alarmService part / kit Amazon eBay
GM41339Cylinder head (includes items 2--34)1Service part / kit Amazon eBay
GM41427Rocker arm shaft (includes item 2)1Service part / kit Amazon eBay
GM65855Cylinder head (includes 2--34)1Service part / kit Amazon eBay
GM65981Rocker arm shaft1Service part / kit Amazon eBay
GM78736Rocker arm6Service part / kit Amazon eBay
SPN100OIL PRESSURE oil pressureService part / kit Amazon eBay
SPN101CRANKCASE PRESS crankcase pressureService part / kit Amazon eBay
SPN105INTAKE MANIF TEMP intake manifold temperatureService part / kit Amazon eBay
SPN106AIR INLET PRESSURE air inlet pressureService part / kit Amazon eBay
SPN110COOLANT TEMP coolant temperatureService part / kit Amazon eBay
SPN111COOLANT LEVEL coolant levelService part / kit Amazon eBay
SPN158BATT VOLTAGE battery voltageService part / kit Amazon eBay
SPN171AMBIENT AIR TEMP ambient air temperatureService part / kit Amazon eBay
SPN172AIR IN TEMP air in temperatureService part / kit Amazon eBay
SPN174FUEL TEMP fuel temperatureService part / kit Amazon eBay
SPN175OIL TEMP oil temperatureService part / kit Amazon eBay
SPN190SPEED speedService part / kit Amazon eBay
SPN51THROTTLE POS throttle positionService part / kit Amazon eBay
SPN52INTERCOOL TEMP intercooler temperatureService part / kit Amazon eBay
SPN94FUEL PRESS fuel pressureService part / kit Amazon eBay
SPN98OIL LEVEL oil levelService part / kit Amazon eBay
TAD1641GEEngine ModelService part / kit Amazon eBay $74.66 FridayParts $23.99
X25.1to be wired for the remote start switch.Service part / kit buy
X25.2to be wired for the remote start switch.Service part / kit buy
X25.3TerminalsService part / kit FridayParts $27.99
X25.4TerminalsService part / kit FridayParts $153.99

Service, wear & replacement parts referenced for this model and its engine — confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.

Fuel consumption

RatingLoadL/hgal/h
Prime50%59.7815.8
Prime75%88.7923.5
Prime100%120.7331.9

Available documents

Spec sheet (Kohler)Spec sheet — g5572 (Kohler)Reference (Kohler)Reference — Generators4 (Kohler)Parts manual — tp6828 (Kohler)Service manual — REOZT Dry Contact Kits (2022 01 10 11 52 25 UTC) (Kohler)Service manual — tp7080 (Kohler)