HomeNorthern LightsNorthern Lights NL445D1

Northern Lights NL445D1 Generator Set

The Northern Lights NL445D1 is a 36 kW standby generator set. It is available at 120 V and 240 V, 3-phase and 60 Hz.

36 kW
Standby
2
Document types

How to read your Northern Lights serial & model number →

Service parts for the NL445D1

Grouped by system, with how many of each the parts manual calls for.

Air intake

1 required
24-21406Air filtersee priceAmazon

Fuel system

1 required

Belts

1 required

Prices captured from merchant listings; some links are affiliate links. Confirm against your serial number before ordering.

Specifications

Frequency60.0 Hz
Standby power36 kW
Prime power36 kW
Voltage options120 V, 240 V
PhaseThree phase standard
Power factor0.8

Maintenance & consumables

ItemSpecCapacityPart #Interval
Air filterAir Filter24-21406 Amazon eBay
Fuel filterFuel Filter with Plastic Drain Valve (NL445 only)24-51004 Amazon eBay
Oil filterReplace oil filter at each oil change.250 hr
BatteryCheck electrolyte level every 50 hours or once per month. Add distilled water to manufacturer's recommended level.50 hr
BeltDrive Belt, NL445D1 (non-turbo)R123463 Amazon eBay FridayParts $52.84
CoolantCheck coolant level and condition every day before starting engine. Add coolant as needed to maintain proper levels.1 hr
OilChange oil and filter every 120 hours or as needed.120 hr
Spark plugReplace spark plugs every 120 hours or as needed.250 hr

Common questions

What size generator is the Northern Lights NL445D1?

The Northern Lights NL445D1 is rated 36 kW standby.

What fuel filter fits the Northern Lights NL445D1?

The Northern Lights NL445D1 uses fuel filter part number 24-51004.

What air filter fits the Northern Lights NL445D1?

The Northern Lights NL445D1 uses air filter part number 24-21406.

Troubleshooting

6

Symptoms & remedies

SymptomCauseRemedy
Lack of Engine PowerEngine overload, Intake air restriction, Clogged primary fuel filter element, Clogged secondary fuel filter element, Improper type of fuel, Overheated engine, Below normal engine temperature, Improper valve clearance, Dirty or faulty injection nozzles, Injection pump out of time, Turbocharger malfunctionReduce load, Service air cleaner, Clean or replace filter element, Replace secondary filter element, Consult supplier and use proper type of fuel for operating conditions, See “Engine Overheats” in next category, Remove and check thermostat, Reset valves (Best done by dealer), See your local dealer, Replace injectors (Best done by dealer), See your local dealer
Engine Runs Irregularly or Stalls FrequentlyBelow normal engine temperature, Clogged primary fuel filter element, Clogged secondary fuel filter element, Water or dirt in fuel system, Dirty or faulty injection nozzles, Air in fuel system, Improper type of fuelRemove and check thermostat, Clean or replace filter element, Replace secondary filter element, Drain, flush, fill, and bleed system, Have your dealer check injection nozzles, Inspect clamps and hoses on suction side. of fuel pump for air leak, Consult fuel supplier and use proper type of fuel for operating conditions
Engine OverheatsEngine overloaded, Low coolant level, Cooling system needs flushing, Defective thermostat, Defective temperature gauge/senderReduce load, Fill tank or radiator to proper level, Check hoses for loose connections and leaks, Flush cooling system, Remove and check thermostat, Check water temperature with thermometer and replace gauge or sender if necessary
Engine KnocksInsufficient oil, Injection pump out of time, Below normal engine temperature, Engine overheatingCheck dipstick, Call your dealer, Call your dealer, Check your thermostat, Check water temperature to see if temperature gauge is working properly, See “Engine Overheating” section
High Fuel ConsumptionImproper type of fuel, Clogged or dirty air cleaner, Engine overload, Improper valve clearance, Injection nozzles dirty, Injection pump out of time, Engine not at proper temperature, Defective turbochargerUse correct fuel for temperature, Service air cleaner, Reduce load, See your local dealer, See your local dealer, Check your thermostats, Check water temperature with thermometer and replace gauge if necessary, See you local dealer
Low Oil PressureLow Oil Level, Improper type of oil, Partially plugged oil filterFill crankcase to proper level, Drain and fill crankcase with correct oil, Replace filter

Fault codes and symptom→remedy steps extracted from this model’s service/owner documentation; verify against the official manual before servicing. Full Northern Lights NL445D1 troubleshooting guide (10 entries) →

Parts

33
Part #DescriptionQtySystem
11-21011Gasket, Intake Port1Gasket Amazon eBay
16-09503O-ring1Seal Amazon eBay
24-21406Air Filter1Air filter Amazon eBay
24-51004Fuel Filter with Plastic Drain Valve (NL445 only)1Fuel filter Amazon eBay
26-594011500 RPM 12 Volt1Pump Amazon
26-594021500 RPM 24 Volt1Pump Amazon
40457250Turbo 41Turbocharger Amazon eBay
41-01013Hose, Polyvinyl 5/16" ID x 7/16" OD1Hose Amazon eBay
51M7040O-ring1Seal Amazon eBay
51M7041O-ring1Seal Amazon eBay
60687250Turbo 61Turbocharger Amazon eBay
716318O-ring1Seal Amazon
R123226Gasket, Water By-pass Tube1Gasket Amazon eBay FridayParts $17.80
R123352Gasket, Oil Pan1Gasket Amazon FridayParts $22.37
R123463Drive Belt, NL445D1 (non-turbo)1Belt Amazon eBay FridayParts $52.84
R123542Gasket, Rocker Arm Cover1Gasket Amazon eBay
R123575O-ring, Rocker Arm Cover Hold Down Stud1Seal Amazon eBay
R128455Hose, Radiator Inlet1Hose Amazon eBay FridayParts $89.99
R128456Hose, Radiator Outlet1Hose Amazon
R133893Gasket1Gasket Amazon eBay FridayParts $17.56
R135896Gasket, Thermostat Cover1Gasket Amazon eBay
R502076O-ring (replaces R89944)1Seal Amazon eBay $14.99
R51936Tube Seal9Seal Amazon eBay $29.99 FridayParts $17.68
RE5061311800 RPM 24 Volt (replaces RE67561)1Pump Amazon
RE5061321800 RPM 12 Volt (replaces RE67558 & RE505070)1Pump Amazon
RE60062Fuel Injector (without turbocharger, includes keys 2-3)4Injector Amazon eBay $139.40 SinoCMP $99.00
RE64354Thermostat, 180°F/ 82°C1Thermostat Amazon eBay FridayParts $41.59
20-00002SCA (Supplemental Coolant Additive)1Service part / kit Amazon eBay
20-00003SCA (Supplemental Coolant Additive)1Service part / kit Amazon eBay
20-00005SCA (Supplemental Coolant Additive) - 50 Pack50Service part / kit Amazon eBay
20-00010SCA (Supplemental Coolant Additive)50Service part / kit Amazon eBay
40450150Natural 41Service part / kit Amazon eBay
NL445D136Service part / kit Amazon

Service, wear & replacement parts referenced for this model and its engine — confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.

Available documents

Operator's manual — O311 (Northern Lights)Parts manual — P445PT (Northern Lights)