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Northern Lights — Flushing the Cooling System

Maintenance

From a Northern Lights owner's manual covering: NL445D, NL445D1, NL445T1, NL445T2, NL668T2. Check it applies to your exact model before use.

Applies to: Northern Lights NL445D1, Northern Lights NL445T1, Northern Lights NL445T2, Northern Lights NL668T2, John Deere 4045D150 / 4045T150 / 4045T250 / 6068T250 engine

Before you start

  • Allow the engine to cool before working on the cooling system. Open the filler cap carefully using protective clothing when the engine is warm.

Procedure

  1. Pressure test the entire cooling system and pressure cap if not previously done.
  2. Slowly open the filler cap to relieve pressure.
  3. Open the engine block drain valve on the left side of the engine and drain all coolant.
  4. Open the radiator drain valve and drain all coolant from the radiator.
  5. Remove the thermostats, install the cover and tighten cap screws to 47 Nm (35 lb-ft).
  6. Close all drain valves, fill with clean water, run the engine about ten minutes, then stop and drain before rust and sediment settle.
  7. Fill with clean water and a cooling system cleaner such as Fleetguard RESTORE and RESTORE PLUS; follow label directions.
  8. Drain cleaner, flush with water, run the engine ten minutes and drain.
  9. Close all drain valves and install thermostats using a new gasket.
  10. Add coolant to the radiator until it touches the bottom of the filler neck.
  11. Run the engine to operating temperature and check the coolant level and system for leaks.

Specs & values

  • Thermostat cover cap screws 47 Nm (35 lb-ft)
  • Normal coolant temperature range 82°C - 94°C (180°F - 202°F)

Full service-parts list: Northern Lights NL445D1 →, Northern Lights NL445T1 →, Northern Lights NL445T2 →, Northern Lights NL668T2 →, John Deere 4045D150 / 4045T150 / 4045T250 / 6068T250 engine →

Source: Northern Lights owner's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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