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Magnum MMG120 Super Start Generator Set

The Magnum MMG120 Super Start is a 158 kW standby generator set powered by a John Deere PE4045HF285 engine. It is available at 120 V, 139 V, 208 V, 220 V, 240 V and 277 V, 3Ø, 60 Hz and rated 441 A. It holds about 14.5 L (3.8 gal) of oil and 29.8 L (7.9 gal) of coolant. Starting uses 1 group-24 battery rated 1000 CCA at 12 V. The set weighs about 2463 kg (5430 lb). An integrated tank holds 1295 L (342.1 gal), roughly 44 hours of runtime. The same PE4045HF285 engine also powers generator sets from Generac.

158 kW
Standby
4.5 L
Displacement
14.5 L
Oil capacity
1
Document types

Specifications

Frequency60.0 Hz
Standby power158 kW
Prime power144 kW
Oil capacity14.5 L
AlternatorMarathon 363PSL1607
Voltage options120 V, 139 V, 208 V, 220 V, 240 V, 277 V
Phase
Rated current441 A
Power factor1 (1Ø), 0.8 (3Ø)
Circuit breaker450 A
Battery group24
Battery cranking1000 CCA
Battery voltage12V V
Battery quantity1
Dry weight2463 kg
Fuel tank1295.0 L
Tank runtime44 hr

Engine

John Deere PE4045HF285
Oil capacity13.7 L
Coolant capacity29.8 L
Displacement4.5 L
Aspirationturbocharged
Rated speed1800 rpm

Maintenance & consumables

for the John Deere PE4045HF285
ItemSpecCapacityPart #Interval
Air filter
Fuel filter
Oil filter
Battery
Belt
Coolant
Coolant filter
Oil
Spark plug

Common questions

What is the power rating of the Magnum MMG120 Super Start?

The Magnum MMG120 Super Start is rated 158 kW standby.

What engine does the Magnum MMG120 Super Start use?

The Magnum MMG120 Super Start is powered by the John Deere PE4045HF285 engine.

How much oil does the Magnum MMG120 Super Start take?

The John Deere PE4045HF285 engine in the Magnum MMG120 Super Start has an oil capacity of 13.7 liters.

What alternator does the Magnum MMG120 Super Start use?

The Magnum MMG120 Super Start uses a Marathon 363PSL1607 alternator.

Troubleshooting

6

Symptoms & remedies

SymptomCauseRemedy
LOW FUEL LEVEL SHUT DOWNFuel level on the Liquid Crystal Display (LCD) window is low or fuel tank has leaks.Check the fuel level and ensure it is not running dry. Check for leaks in the fuel tank.
LOW OIL PRESSURE SHUT DOWNEngine oil pressure is less than 20 psi (138 kPa).Check engine oil level and add oil if required. Visually inspect the engine for oil leaks.
LOW COOLANT LEVEL SHUT DOWNCoolant level in the radiator is low or coolant lines have visible leaks.Check the coolant level and add coolant if necessary. Inspect for leaks in coolant hoses, engine block, and water pump.
HIGH COOLANT TEMPERATURE SHUT DOWNCoolant temperature is 230°F (110°C) or more.Check coolant level in the overflow jug and add coolant if necessary. Inspect radiator, coolant hoses, engine block, water pump for leaks. Check serpentine drive belt tension.
OVERCRANK SHUT DOWNEngine will not start.Check fuel level in tank and proper operation of the fuel pump. Check air filter for blockage.
OVERSPEED OR UNDERSPEED SHUT DOWNEngine speed is above or below 60.0 Hz.Disconnect all loads and restart the generator to read frequency (Hz). Adjust engine speed as necessary.

Fault codes and symptom→remedy steps extracted from this model’s service/owner documentation; verify against the official manual before servicing. Full Magnum MMG120 Super Start troubleshooting guide (8 entries) →

Parts

23
Part #DescriptionQtySystem
100-001Air Filter1Air filter Amazon Amazon eBay
25-1476Air Filter Minders1Air filter Amazon eBay
25-1483Primary Air Cleaners1Air filter Amazon eBay
25-1639Fuel Filters1Fuel filter Amazon eBay
25-1648Oil Filters1Oil filter Amazon eBay
PP88S12Pump PP88S121Pump Amazon eBay
01615Enclosure PanelsService part / kit Amazon eBay
01616Unit Decals - Left Side - MMG120Service part / kit Amazon eBay
12142Decal, ground1Service part / kit Amazon $162.97 eBay
18396Decal, Panel Light Switch, Single1Service part / kit Amazon eBay KuduParts $53.00
21259Decal, Battery Charger (Optional)1Service part / kit Amazon eBay
22870Decal, Caution for 480V CSA1Service part / kit Amazon eBay
23597Decal, Panel Light Switch (Optional)1Service part / kit Amazon eBay
23827Decal, Controller Switches1Service part / kit Amazon eBay
23846Decal, Controller Instructions1Service part / kit Amazon eBay
24904Decal, 4 Pos. Outlet Usage in Delta (Optional for MMG100CAN Only)1Service part / kit Amazon eBay
28964Decal, Engine Block Heater (Optional)1Service part / kit Amazon eBay
30175Decal, UN31A Tank Caution (Optional)1Service part / kit Amazon eBay FridayParts $85.00
30176Decal, Flex - Tier III1Service part / kit Amazon eBay FridayParts $109.99
31024Decal, Fan Clutch (Optional)1Service part / kit Amazon eBay
33787Decal, Generator - Voltage Configuration (MMG100CAN6 Only)1Service part / kit Amazon eBay
34274Decal, Generator - 600V Circuit Breakers (MMG100CAN6 Only)1Service part / kit Amazon eBay
34275Decal, Caution - 120 & 240 Outlets: 600V (MMG100CAN6 Only)1Service part / kit Amazon eBay

Service, wear & replacement parts referenced for this model and its engine — confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.

Fuel consumption

RatingLoadL/hgal/h
Prime65.817.38
Prime100%32.38.53
Standby100%28.07.4

Available documents

Service manual — MMG235 (Operation) (Magnum)