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Kohler 400REOZJ Generator Set

The Kohler 400REOZJ is a 400 kW (500 kVA) Diesel standby generator set powered by a John Deere 6135HF485 engine. It is available at 480 V, 3-phase, 60 Hz and rated 481 A. It holds about 40 L (10.6 gal) of oil and 67.2 L (17.8 gal) of coolant, with a maximum ambient rating of 50 °C. Starting uses 2 group-Two batteries rated 950 CCA at 12 V. The set measures 3630×1725×1993 mm (142.9×67.9×78.5 in). The same 6135HF485 engine also powers generator sets from Generac.

400 kW
Standby
13.5 L
Displacement
40.0 L
Oil capacity
4
Document types

How to read your Kohler serial & model number →

Typical fuel consumption for 400–405 kW Diesel generators →

Compare with other 400–405 kW Diesel generators →

Service parts for the 400REOZJ

Grouped by system, with how many of each the parts manual calls for.

Air intake

1 required
20145-17038Air filtersee priceAmazon

Fuel system

1 required

Oil system

1 required

Belts

1 required
20145-17044Beltsee priceAmazon

Cooling system

1 required
20145-17042Coolant filtersee priceAmazon

Prices captured from merchant listings; some links are affiliate links. Confirm against your serial number before ordering.

Specifications

FuelDiesel
Frequency60.0 Hz
Standby power400 kW
Standby kVA500
Prime power365 kW
EmissionsTier 3
ControllerAPM402, APM603, Decision-Maker 550, Decision-Maker 6000
Oil capacity40.0 L
Alternator4M4021 / 5M4027 / 5M4028 / 4M4266 / 5M4272 (4-pole, Class Class H, Synthetic, Nonhygroscopic insulation)
Voltage options120/208 V, 127/220 V, 139/240 V, 220/380 V, 240/416 V, 277/480 V, 347/600 V
Phase3
Rated current481 A
Power factor0.8
Circuit breaker1388 A
Battery groupTwo
Battery cranking950 CCA
Battery voltage12 V
Battery quantity2
Coolant capacity67.2 L
Engine jacket water18.0 L
Max ambient50 °C
Dimensions (L×W×H)3630×1725×1993 mm
Wet weight3901 kg

Engine

John Deere 6135HF485
Oil capacity40.0 L
Coolant capacity18.0 L
Displacement13.5 L
Aspiration4-Cycle, Turbocharged, Charge Air-Cooled
Rated speed1800 rpm

Filters for the John Deere 6135HF485

3

Engine-mounted filters the filter manufacturers list for this engine family. These come from the engine, not from this generator set’s own parts list, so confirm against your serial number before ordering.

SystemFilterDescriptionCross-references
Oil filterP550595Lube Filter, Spin-On CombinationJOHN DEERE DZ118269, JOHN DEERE RE530107, NAPA 7777, BALDWIN BD7310 KuduParts $44.00
Fuel filterP502392Fuel Filter, BoxJOHN DEERE N378886, BALDWIN BF7912, SEPAR 01030, SEPAR 01030HV FridayParts $39.99
Fuel / water separatorP552952Fuel Filter, Water Separator Spin-OnJOHN DEERE DZ130550, JOHN DEERE RE532952, NAPA 3969, BALDWIN BF9866-O FridayParts $59.99

Same engine, other brands

1 brand

The John Deere 6135HF485 in this set also powers 1 generator set sold under 1 other brand. Service parts and maintenance intervals for the engine are shared; enclosure, alternator, controller and ratings are not.

BrandModels
GeneracSD300

Maintenance & consumables

for the John Deere 6135HF485
ItemSpecCapacityPart #Interval
Air filterAir Filter20145-17038 Amazon eBay
Fuel filterGM80460500 hr Amazon eBay $93.00 PartsGeek $48.97
Fuel filter10 Microns—
Oil filter1, CartridgeGM80434500 hr Amazon eBay $118.44 NAPA $104.59
Battery×2—
BeltBelt20145-17044 Amazon eBay
Coolant67.2—
Coolant filterCoolant Filter20145-17042 Amazon eBay
Oil40.0—500 hr
Spark plug—

Service specifications

41
TypeItemValueUnitCondition
GapMax. restriction of cooling air, intake and discharge side of radiator0.125kPa(0.5 in. H2O)
Other10 in. weld flange bolt circle diameter B361.95mm (14.25 in.)
Other10 in. weld flange outside diameter C406.4mm (16.0 in.)
Other10 in. weld flange quantity of bolts / bolt hole diameter D12, 25.40mm (1.00 in.)
Other12 in. weld flange bolt circle diameter B431.80mm (17.00 in.)
Other12 in. weld flange outside diameter C482.6mm (19.0 in.)
Other12 in. weld flange quantity of bolts / bolt hole diameter D12, 25.40mm (1.00 in.)
Other14 in. weld flange bolt circle diameter B476.25mm (18.75 in.)
Other14 in. weld flange outside diameter C533.4mm (21.0 in.)
Other14 in. weld flange quantity of bolts / bolt hole diameter D12, 28.58mm (1.13 in.)
Other16 in. weld flange bolt circle diameter B539.75mm (21.25 in.)
Other16 in. weld flange outside diameter C596.9mm (23.5 in.)
Other16 in. weld flange quantity of bolts / bolt hole diameter D16, 28.58mm (1.13 in.)
Other18 in. weld flange bolt circle diameter B577.85mm (22.75 in.)
Other18 in. weld flange outside diameter C635.0mm (25.0 in.)
Other18 in. weld flange quantity of bolts / bolt hole diameter D16, 31.75mm (1.25 in.)
Other20 in. weld flange bolt circle diameter B635.00mm (25.00 in.)
Other20 in. weld flange outside diameter C698.5mm (27.5 in.)
Other20 in. weld flange quantity of bolts / bolt hole diameter D20, 31.75mm (1.25 in.)
Other5 in. weld flange bolt circle diameter B215.90mm (8.50 in.)
Other5 in. weld flange outside diameter C241.30mm (9.50 in.)
Other5 in. weld flange quantity of bolts / bolt hole diameter D8, 22.23mm (0.88 in.)
Other6 in. weld flange bolt circle diameter B254.0mm (10.0 in.)
Other6 in. weld flange outside diameter C279.4mm (11.0 in.)
Other6 in. weld flange quantity of bolts / bolt hole diameter D8, 22.23mm (0.88 in.)
Other8 in. weld flange bolt circle diameter B298.45mm (11.75 in.)
Other8 in. weld flange outside diameter C342.9mm (13.5 in.)
Other8 in. weld flange quantity of bolts / bolt hole diameter D8, 22.23mm (0.88 in.)
OtherCompression ratio16.0:1
OtherMax. fuel flow196.5Lph(51.9 gph)
OtherWeld flange angle A (10, 12, 14 in. nominal pipe size)30deg.
OtherWeld flange angle A (16, 18, 20 in. nominal pipe size)22.5deg.
OtherWeld flange angle A (5, 6, 8 in. nominal pipe size)45deg.
PressureMax. return line restriction35kPa(10.3 in. Hg)
PressureMaximum allowable back pressure (max.)10kPaexhaust, (3.0 in. Hg)
PressureMaximum allowable back pressure (min.)4kPaexhaust, (1.2 in. Hg)
SpeedFrequency regulation, steady state0.25%
SpeedPiston speed594m/min(1950 ft./min.)
SpeedRated rpm1800rpm
TemperatureAmbient temperature50°C(122 °F)
TemperatureExhaust temperature at rated kW, dry exhaust471°Crated kW (880 °F)

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Recommended fluids

FluidGradeStandardAmbientCapacityNotes
Fuel#2 DieselRecommended fuel.

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Voltage reconnection

VoltagePhaseConnectionLeadsNotes
12-lead optional voltage connections12Alternator optional feature
4-lead dedicated voltages4Alternator standard feature
110/127/139/240/254/277single-phaseswitchableTowable generator model specifications; some models n/a
208/220/240/415/440/4803-phasereconnectableTowable generator model specifications
208/220/240/415/440/4803-phaseswitchableTowable generator model specifications

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Common questions

What is the power rating of the Kohler 400REOZJ?

The Kohler 400REOZJ is rated 400 kW standby (500.0 kVA).

What engine does the Kohler 400REOZJ use?

The Kohler 400REOZJ is powered by the John Deere 6135HF485 engine.

What fuel does the Kohler 400REOZJ use?

The Kohler 400REOZJ runs on Diesel.

What's the oil capacity on a Kohler 400REOZJ?

The John Deere 6135HF485 engine in the Kohler 400REOZJ has an oil capacity of 40.0 liters.

What is the coolant capacity of the Kohler 400REOZJ?

The Kohler 400REOZJ cooling system holds 67.2 liters (17.8 US gallons) for the radiator system including the engine, per the manufacturer specification sheet.

What is the prime power rating of the Kohler 400REOZJ?

The Kohler 400REOZJ is rated 365 kW prime (456 kVA), against 400 kW standby.

What voltage does the Kohler 400REOZJ produce?

The Kohler 400REOZJ is offered in 120/208 V, 127/220 V, 139/240 V, 220/380 V, 240/416 V, 277/480 V, 3-phase.

What battery does the Kohler 400REOZJ use?

The Kohler 400REOZJ uses 2 batteryies, 12 V each, 950 CCA, group Two, per the manufacturer specification sheet.

What alternator comes on the Kohler 400REOZJ?

The Kohler 400REOZJ uses a 4M4021 / 5M4027 / 5M4028 / 4M4266 / 5M4272 alternator. It has 4 poles. Insulation class Class H, Synthetic, Nonhygroscopic.

What oil filter fits the Kohler 400REOZJ?

The Kohler 400REOZJ uses oil filter part number GM80434.

What fuel filter fits the Kohler 400REOZJ?

The Kohler 400REOZJ uses fuel filter part number GM80460.

What air filter does the Kohler 400REOZJ use?

The Kohler 400REOZJ uses air filter part number 20145-17038.

Parts

18
Part #DescriptionQtySystem
20145-17036Oil Filter1Oil filter Amazon eBay
20145-17038Air Filter1Air filter Amazon eBay
20145-17040Fuel Filter1Fuel filter Amazon eBay
20145-17042Coolant Filter1Coolant filter Amazon eBay
20145-17044Belt1Belt Amazon eBay
20145-17046Spark Plug1Spark plug Amazon eBay
115-2422Battery1Service part / kit eBay
A34471UN—11OCT881Service part / kit Amazon eBay
RG13887A—Engine Serial Number B—Application Data or Type C—Serial Number Plate1Service part / kit Amazon eBay
RG14798Engine Serial Number/Application Data1Service part / kit Amazon eBay
RG14813OEM Engine Option Code Label1Service part / kit Amazon eBay
RG408540000007 UN—19—06MAY051Service part / kit Amazon eBay
T6828ABOILSCANService part / kit Amazon eBay
T6829ABCOOLSCANService part / kit Amazon eBay
TS206Wear Protective Clothing1Service part / kit Amazon eBay $1600.83 NAPA $24.94
TS220Remove Paint Before Welding or Heating1Service part / kit Amazon eBay $13.89 NAPA $26.31
TS677Install Fan Guards1Service part / kit Amazon eBay
TS953UN—15MAY901Service part / kit Amazon eBay

Service, wear & replacement parts referenced for this model and its engine — confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.

Fuel consumption

RatingLoadL/hgal/h
Prime25%29.67.8
Prime50%52.113.8
Prime75%75.119.8
Prime100%101.326.8
Standby25%31.98.4
Standby50%57.915.3
Standby75%83.822.1
Standby100%115.730.6

Available documents

Spec sheet (Kohler)Spec sheet — Kohler-400REOZJ-spec-sheet (Kohler)Spec sheet — Kohler-400REOZJ (Kohler)Spec sheet — g5354 (Kohler)Spec sheet — g5620 (Kohler)Reference — 350-500REOZJ G6117 (Kohler)Reference — G6-39 0918AZ (Kohler)Reference — Katalog-promyshlennoj-produktsii (Kohler)Reference — Kohler-400REOZJ-SN-SGM324G2V-Load-Test-Report-and-Inspection-Checklist (Central States Diesel Generators (test performed by Randy Pool))Parts manual — kohler consolidated price list (Kohler)Service manual — tp6797 (Kohler)Service manual — tp7138 (Kohler)Service manual — tp7149 (Kohler)

This page was generated from the 13 manufacturer documents above by automated extraction; every figure shown is copied from one of them. How the data is compiled.

Full service, cheapest listings

Priced items from this model's own parts manual.

Fuel filter GM80460$48.97
Oil filter GM80434$104.59
2 priced items$153.56
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