HomeHondaHonda EM4000SX

Honda EM4000SX Generator Set

The Honda EM4000SX is a 3.6 kW (5 kVA) standby generator set powered by a Honda GX270T2 engine. It is available at 120 V and 240 V, Single phase-phase, 60 Hz and rated 30 A. It holds about 1.2 L (0.3 gal) of oil. The set measures 1043×706×719 mm (41.1×27.8×28.3 in) and weighs about 92.5 kg (204 lb). An integrated tank holds 23.5 L (6.2 gal), roughly 10.1 hours of runtime.

3 kW
Standby
0.27 L
Displacement
1.2 L
Oil capacity
2
Document types

Specifications

Frequency60.0 Hz
Standby power3 kW
ControllerDigital AVR
Oil capacity1.2 L
Voltage options120 V, 240 V
PhaseSingle
Rated current30 A
Power factor1
Dimensions (L×W×H)1043×706×719 mm
Dry weight92 kg
Fuel tank10.2 L
Tank runtime10.1 hr

Engine

Honda GX270T2
Oil capacity1.2 L
Displacement0.27 L
Aspiration4 stroke

Common questions

What is the power rating of the Honda EM4000SX?

The Honda EM4000SX is rated 3 kW standby.

What engine does the Honda EM4000SX use?

The Honda EM4000SX is powered by the Honda GX270T2 engine.

What is the oil capacity of the Honda EM4000SX?

The Honda GX270T2 engine in the Honda EM4000SX has an oil capacity of 1.2 liters.

Troubleshooting

8

Symptoms & remedies

SymptomCauseRemedy
Engine does not start or is hard to start.Engine lacks power. Engine will not rev sufficiently. ENGINE OIL level low. FUEL STRAINER clogged. IGNITION COIL faulty. CHARGE / POWER COIL faulty. CONTROL GEAR BOX faulty. COMBINATION SWITCH faulty. ECM faulty. SPARK ARRESTER clogged. VALVE or VALVE SEAT worn or damaged. CYLINDER, PISTON, or PISTON RING worn. WIRE HARNESS faulty. OIL LEVEL SWITCH faulty. SPARK PLUG faulty. AIR CLEANER ELEMENT clogged. CARBURETOR faulty. VALVE CLEARANCE incorrect.
Does not crankPerform STARTING SYSTEM TROUBLESHOOTING
Compression is too lowValve spring free length, Valve seat width, Valve face irregularly worn, Decompressor operation, Piston ring side clearance, Piston ring width, Piston ring end gap, Piston skirt O.D., Cylinder sleeve I.D.Check the valve clearance (page 3-9), and then perform the cylinder compression test (page 11-5). If the cylinder compression is too low, perform a leak-down test.
Compression is too highPerform the cylinder compression test (page 11-5). If the cylinder compression is too high, remove carbon deposits in the combustion chamber (page 3-10).
Engine hard to startDisassemble the carburetor to check for clogged ports, jets, and nozzles (page 5-10). Restart the engine. Check the control gear box (page 5-7). Remove the carburetor spacer (page 5-4) and check whether the choke valve is closed when pulling the recoil starter.
Engine speed does not stabilizeDisassemble and inspect for restricted parts. Replace or repair the main wire harness. Check for continuity between the ECM 8P connector wire harness side and junction box 8P connector wire harness side: No continuity, Normal, Abnormal, Normal.
Engine does not stop when combination switch is turned offCheck the combination switch (page 7-7). Replace the combination switch. Check for continuity between the ignition coil 4P connector wire harness side and combination switch 2P connector wire harness side: Continuity, No continuity.
Engine does not stop when engine oil level is lowCheck the combination switch (page 7-7). Replace the combination switch. Check for open circuit in junction box circuit (page 7-11). Check for open circuit in the yellow wire between the oil level switch and ignition coil.

Fault codes and symptom→remedy steps extracted from this model’s service/owner documentation; verify against the official manual before servicing.

Parts

15
Part #DescriptionQtySystem
AECM103FBSAutomatic Engine Control Module (controller)1ECM / ECU PartsGeek
EM4000SX-000001Air Cleaner Element1Air filter PartsGeek
H24596-A3A-000Air Cleaner Element1Air filter PartsGeek
H24597-A3A-000Spark Plug1Spark plug PartsGeek
H24598-A3A-000Oil Filter1Oil filter PartsGeek
H24599-A3A-000Fuel Filter1Fuel filter PartsGeek
H24600-A3A-000Coolant Filter1Coolant filter PartsGeek
H24601-A3A-000Belt1Belt PartsGeek
H24602-A3A-000Battery1Battery PartsGeek
W16EPR-USpark Plug1Spark plug PartsGeek
06610-Z22-800AHuniversal remote kit w/50’ cable1Service part / kit PartsGeek
06610-Z22-800ZAremote kit w/30’ cable1Service part / kit PartsGeek
07ZAJ-RDJA110BACK PROBE ADAPTER, 17mm (2)Service part / kit PartsGeek
32520-Z22-850AH50’ ext. cable1Service part / kit PartsGeek
38240-ZE2-8403 amp circuit breakerService part / kit PartsGeek

Service, wear & replacement parts referenced for this model and its engine — confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.

Fuel consumption

RatingLoadL/hgal/h
Prime
Standby

Available documents

Reference — HONDA-controller l4bzmumf (Honda)Parts manual — Honda Remote Control Kits (Honda)