HomeGeneracGenerac MLT4200IV

Generac MLT4200IV Generator Set

The Generac MLT4200IV is a 30 kW (40.2 kVA) standby generator set powered by a Isuzu 4LE2TAGV-08 engine. It is available at 120 V and 240 V, single-phase, 60 Hz and rated 167 A. It holds about 8 L (2.1 gal) of oil. Starting uses 1 group-24 battery rated 720 CCA at 12 V. The set measures 2920×2590×2130 mm (115.0×102.0×83.9 in), weighs about 991 kg (2185 lb) and produces 70 dBA at 23 m.

30 kW
Standby
2.18 L
Displacement
8.0 L
Oil capacity
1
Document types

How to read your Generac serial & model number →

Service parts for the MLT4200IV

Grouped by system, with how many of each the parts manual calls for.

Fuel system

1 required

Oil system

1 required

Prices captured from merchant listings; some links are affiliate links. Confirm against your serial number before ordering.

Specifications

Frequency60.0 Hz
Standby power30 kW
Standby kVA40
Prime power27 kW
ControllerPowerZone–DLA
Oil capacity8.0 L
AlternatorMarathon 334CSA3028
Voltage options120 V, 240 V
Phasesingle phase
Rated current167 A
Power factor1
Circuit breaker100 A
Battery group24
Battery cranking720 CCA
Battery voltage12.0 V
Battery quantity1
Dimensions (L×W×H)2920×2590×2130 mm
Dry weight991 kg
Sound level70.0 dBA @ 23.0 m
Tank runtime24.5 hr

Engine

Isuzu 4LE2TAGV-08
Displacement2.18 L
Rated speed1800 rpm

Maintenance & consumables

for the Isuzu 4LE2TAGV-08
ItemSpecCapacityPart #Interval
Air filterInspect and replace air filter element as required.
Fuel filter69858 Amazon $21.83 eBay $21.83 FridayParts $36.28
Oil filter670570304500 hr Amazon eBay $16.89 PartsGeek $7.98 FridayParts $20.19
BatteryInspect battery condition; replace if necessary.1000 hr
BeltInspect and replace fan belt as required.
CoolantCheck coolant level daily; add coolant if needed.1000 hr
OilChange oil and oil filter every 500 hours after initial break-in.4.7 L500 hr
Spark plug

Compatible filters for the Isuzu 4LE2TAGV-08 — cross-referenced via Donaldson. Options to verify against your serial number, not confirmed for this exact unit.

  • Air filter: Generac OE3557 Generac OE3656 Isuzu 8972319000 Isuzu 5864014350 Isuzu 8972599390

Common questions

How many kW is the Generac MLT4200IV?

The Generac MLT4200IV is rated 30 kW standby (40.2 kVA).

What engine does the Generac MLT4200IV use?

The Generac MLT4200IV is powered by the Isuzu 4LE2TAGV-08 engine.

What alternator comes on the Generac MLT4200IV?

The Generac MLT4200IV uses a Marathon 334CSA3028 alternator.

What oil filter fits the Generac MLT4200IV?

The Generac MLT4200IV uses oil filter part number 670570304.

Which fuel filter part number does the Generac MLT4200IV take?

The Generac MLT4200IV uses fuel filter part number 69858.

What air filter does the Generac MLT4200IV use?

The Generac MLT4200IV uses air filter part numbers GENERAC OE3557, GENERAC OE3656.

Troubleshooting

7

Symptoms & remedies

SymptomCauseRemedy
Unit cranks but does not startLow fuel level, Restricted air filter, Fuel flow obstructed, Air in fuel system, Glow plug(s) inoperableVerify fuel level in tank., Inspect air filter for blockage., Inspect fuel supply hose from tank to fuel filter for cracks and abrasion., Check fuel pump operation., Purge air from fuel system., See the OEM engine manual for more information.
Unit starts but stumbles and diesLow ambient temperature, Intake heat inoperable, Air in fuel lines, High coolant temperature shutdownVerify if ambient temperature is within unit limits., Inspect engine air inlet heater function., Purge air from fuel lines., Allow engine to cool. Check coolant level in radiator. Add coolant level if needed., Inspect radiator shroud and ducting for blockage and remove any foreign matter., Inspect for visible leaks. Check tension of water pump drive belt., Contact a GMASD to replace., Remove load on generator and restart engine. Check coolant temperature and shut engine down immediately if it starts to overheat.
Mast lights off, checking inside control boxLoose lighting connectionsInspect the connections inside the control box.
Loose mast cable connectorVerify outside connector is connected properly to inside control box.
Generator output incorrectCheck the incoming voltage to the ballast driver by checking the available voltage on the GFCI receptacle. Incoming voltage should be 120V ± 5V. If voltage is incorrect, the generator may require service.
One or more lights do not turn onLight breaker tripped.Inspect light breakers.
Lights not turned onInspect electronic control to see if lights are on. Turn lights on.Turn lights on. If problems continue, contact Generac Mobile at 1-800-926-9768 for assistance.

Fault codes and symptom→remedy steps extracted from this model’s service/owner documentation; verify against the official manual before servicing.

Fuel consumption

RatingLoadL/hgal/h
Prime7.952.1
Standby29.537.8

Available documents

Owner's manual — A0003354601 (Generac)
Full service, cheapest listings

Priced items from this model's own parts manual.

Fuel filter 69858$21.83
Oil filter 670570304$7.98
2 priced items$29.81