HomeGeneracGenerac MLT4200IV

Generac MLT4200IV Generator Set

The Generac MLT4200IV is a 30 kW (40.2 kVA) standby generator set powered by a Isuzu 4LE2TAGV08 engine. It is available at 120 V and 240 V, single phase-phase, 60 Hz and rated 167 A. It holds about 8 L (2.1 gal) of oil and 16.6 L (4.4 gal) of coolant. Starting uses 1 group-24 battery rated 720 CCA at 12 V. The set measures 2920×2590×2130 mm (115.0×102.0×83.9 in), weighs about 991 kg (2185 lb) and produces 70 dBA at 23 m.

30 kW
Standby
2.2 L
Displacement
8.0 L
Oil capacity
1
Document types

How to read your Generac serial & model number →

Specifications

Frequency60.0 Hz
Standby power30 kW
Standby kVA40
Prime power27 kW
ControllerPower Zone–DLA
Oil capacity8.0 L
AlternatorMarathon 334CSA3028
Voltage options120 V, 240 V
Phasesingle phase
Rated current167 A
Power factor1
Circuit breaker100 A
Battery group24
Battery cranking720 CCA
Battery voltage12.0 V
Battery quantity1
Dimensions (L×W×H)2920×2590×2130 mm
Dry weight991 kg
Sound level70.0 dBA @ 23.0 m
Tank runtime24.5 hr

Engine

Isuzu 4LE2TAGV08
Oil capacity10.4 L
Coolant capacity16.6 L
Displacement2.2 L
AspirationTurbocharged
Rated speed1800 rpm

Maintenance & consumables

for the Isuzu 4LE2TAGV08
ItemSpecCapacityPart #Interval
Air filterInspect and replace air filter element as required. find
Fuel filter69858 Amazon eBay $42.74 PartsGeek
Oil filter670570304500 hr PartsGeek FridayParts $20.19
BeltInspect and replace fan belt as required. find
CoolantCheck coolant level daily; add coolant if needed.1000 hr
OilChange oil and oil filter every 500 hours after initial break-in.4.7 L500 hr

Compatible filters for the Isuzu 4LE2TAGV08 — cross-referenced via Donaldson. Options to verify against your serial number, not confirmed for this exact unit.

  • Air filter: Generac OE3557 Generac OE3656 Isuzu 8972319000 Isuzu 5864014350 Isuzu 8972599390

Common questions

What is the power rating of the Generac MLT4200IV?

The Generac MLT4200IV is rated 30 kW standby (40.2 kVA).

What engine does the Generac MLT4200IV use?

The Generac MLT4200IV is powered by the Isuzu 4LE2TAGV08 engine.

What is the oil capacity of the Generac MLT4200IV?

The Isuzu 4LE2TAGV08 engine in the Generac MLT4200IV has an oil capacity of 10.4 liters.

What alternator does the Generac MLT4200IV use?

The Generac MLT4200IV uses a Marathon 334CSA3028 alternator.

Troubleshooting

7

Symptoms & remedies

SymptomCauseRemedy
Unit cranks but does not startLow fuel level, Restricted air filter, Fuel flow obstructed, Air in fuel system, Glow plug(s) inoperableVerify fuel level in tank., Inspect air filter for blockage., Inspect fuel supply hose from tank to fuel filter for cracks and abrasion., Check fuel pump operation., Purge air from fuel system., See the OEM engine manual for more information.
Unit starts but stumbles and diesLow ambient temperature, Intake heat inoperable, Air in fuel lines, High coolant temperature shutdownVerify if ambient temperature is within unit limits., Inspect engine air inlet heater function., Purge air from fuel lines., Allow engine to cool. Check coolant level in radiator. Add coolant level if needed., Inspect radiator shroud and ducting for blockage and remove any foreign matter., Inspect for visible leaks. Check tension of water pump drive belt., Contact a GMASD to replace., Remove load on generator and restart engine. Check coolant temperature and shut engine down immediately if it starts to overheat.
Mast lights off, checking inside control boxLoose lighting connectionsInspect the connections inside the control box.
Loose mast cable connectorVerify outside connector is connected properly to inside control box.
Generator output incorrectCheck the incoming voltage to the ballast driver by checking the available voltage on the GFCI receptacle. Incoming voltage should be 120V ± 5V. If voltage is incorrect, the generator may require service.
One or more lights do not turn onLight breaker tripped.Inspect light breakers.
Lights not turned onInspect electronic control to see if lights are on. Turn lights on.Turn lights on. If problems continue, contact Generac Mobile at 1-800-926-9768 for assistance.

Fault codes and symptom→remedy steps extracted from this model’s service/owner documentation; verify against the official manual before servicing.

Parts

5
Part #DescriptionQtySystem
002306grease fitting and pump grease into the fitting until new grease is visible around the nozzle of the grease gun. Use only a high quality grease made specifically for lubrication of wheel bearings.BInjector PartsGeek
000265Film of grease on the coupler will extend coupler life and eliminate squeaking.1Service part / kit PartsGeek
000393aGenerator Serial No.Service part / kit PartsGeek
000394WARNINGService part / kit PartsGeek
002832Film of grease on the coupler will extend coupler life and eliminate squeaking.1Service part / kit PartsGeek

Service, wear & replacement parts referenced for this model and its engine — confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.

Fuel consumption

RatingLoadL/hgal/h
Prime2.1
Standby7.8

Available documents

Owner's manual — A0003354601 (Generac)

Other sets with this engine