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Cummins/Onan DXDB Generator Set

The Cummins/Onan DXDB is a generator set powered by a Cummins/Onan 6BT-5.9-G2 engine. It is available at 240 V, 254 V and 277 V. It holds about 17.3 L (4.6 gal) of oil and 6.5 L (1.7 gal) of coolant, with a maximum ambient rating of 40 °C. An integrated tank holds 25 L (6.6 gal). The same 6BT-5.9-G2 engine also powers generator sets from AKSA.

5.9 L
Displacement
17.3 L
Oil capacity
1
Document types

How to read your Cummins/Onan serial & model number →

Service parts for the DXDB

Grouped by system, with how many of each the parts manual calls for.

Air intake

1 required

Prices captured from merchant listings; some links are affiliate links. Confirm against your serial number before ordering.

Specifications

Oil capacity17.3 L
Voltage options240 V, 254 V, 277 V
Battery voltage24 V
Battery quantity2
Coolant capacity6.5 L
Max ambient40 °C
Fuel tank25.0 L

Engine

Cummins/Onan 6BT-5.9-G2
Oil capacity16.0 L
Coolant capacity25.0 L
Displacement5.9 L
AspirationTurbocharged
Rated speed1500 rpm

Filters for the Cummins/Onan 6BT-5.9-G2

8

Engine-mounted filters the filter manufacturers list for this engine family. These come from the engine, not from this generator set’s own parts list, so confirm against your serial number before ordering.

SystemFilterDescriptionCross-references
Oil filterP558615Lube Filter, Spin-On Full FlowCUMMINS 10521, CUMMINS 3865405, NAPA 1607, NAPA 61607 buy
Oil filterP558616Lube Filter, Spin-On Full FlowCUMMINS 3290712, CUMMINS 3890709, NAPA 1602, BALDWIN BT427 KuduParts $11.00 FridayParts $13.20
Fuel filterP550440Fuel Filter, Spin-On SecondaryCUMMINS 3831063, CUMMINS 3890707, NAPA 3358, BALDWIN BF788 FridayParts $356.80
Fuel filterP553004Fuel Filter, Spin-OnCUMMINS 3903640, CUMMINS 53C0045, NAPA 3358, RENAULT VI 0000150564 FridayParts $18.20
Fuel / water separatorP551329Fuel Filter, Water Separator Spin-On Twist&DrainCUMMINS 11E170210, CUMMINS 3890063, NAPA 3357, BALDWIN BF1280 FridayParts $151.00
Fuel / water separatorP550248Fuel Filter, Water Separator Spin-On Twist&DrainCUMMINS 1492827, CUMMINS 3286503, NAPA 3472, BALDWIN BF1226 FridayParts $229.00
Coolant filterP554071Coolant Filter, Spin-OnCUMMINS 209604, CUMMINS 209606, NAPA 4071, WALGAHN-MOTORENTECHN 00811412 FridayParts $397.60
Coolant filterP554073Coolant Filter, Spin-OnCUMMINS 209605, CUMMINS 209607, NAPA 4073, VERSATILE 00104040 KuduParts $40.00

Same engine, other brands

1 brand

The Cummins/Onan 6BT-5.9-G2 in this set also powers 1 generator set sold under 1 other brand. Service parts and maintenance intervals for the engine are shared; enclosure, alternator, controller and ratings are not.

BrandModels
AKSAACD 125

Maintenance & consumables

for the Cummins/Onan 6BT-5.9-G2
ItemSpecCapacityPart #Interval
Air filterAir Filter982-0200 Amazon eBay
Fuel filter—
Oil filterApply a light coat of oil to the gasket sealing surface of the new filter and fill filter with clean, new oil. Install filter and tighten 2/3 turn by hand after the seal touches the sealing surface of the bracket.—
BatteryCheck Battery Level/Specific Gravity and Clean the terminals on the battery for clean and tight connections every 6 months.—180 hr
BeltCheck Drive Belt Tension every 250 hours.—250 hr
Coolant—
Coolant filter—
OilChange the oil and filter at the intervals recommended in the Maintenance Table.—
Spark plugCheck Start/Disconnect relay failure. Contact your distributor for assistance if the green RUN lamp does not light following engine start-up.—

Common questions

What engine does the Cummins/Onan DXDB use?

The Cummins/Onan DXDB is powered by the Cummins/Onan 6BT-5.9-G2 engine.

What is the oil capacity of the Cummins/Onan DXDB?

The Cummins/Onan 6BT-5.9-G2 engine in the Cummins/Onan DXDB has an oil capacity of 16.0 liters.

How much coolant does the Cummins/Onan DXDB hold?

The Cummins/Onan DXDB cooling system holds 6.5 liters (1.7 US gallons) for the radiator system including the engine, per the manufacturer specification sheet.

How big is the fuel tank on the Cummins/Onan DXDB?

The Cummins/Onan DXDB has a 25 liter (7 US gallon) fuel tank.

What voltages is the Cummins/Onan DXDB available in?

The Cummins/Onan DXDB is offered in 240 V, 254 V, 277 V.

What battery does the Cummins/Onan DXDB use?

The Cummins/Onan DXDB uses 2 batteryies, 24 V each, per the manufacturer specification sheet.

What air filter does the Cummins/Onan DXDB use?

The Cummins/Onan DXDB uses air filter part number 982-0200.

Troubleshooting

6

Fault codes

CodeMeaningCauseRemedy
1Green RUN lamp lights following engine start-upIndicates all engine systems are normal. No corrective action required.
2PREHI ENGINE TEMP lamp lights. Engine continues to operateIndicates engine has begun to overheat and engine temperature has risen to approximately 220° F (105° C)If generator is powering non-critical and critical loads, and cannot be shut down, use the following: a. Reduce load if possible by turning off non-critical loads; b. Check air inlets and outlets and remove any obstructions to airflow; c. Open doors or windows in generator area to increase ventilation. If engine can be stopped, follow procedure in step 3
3HI ENG TEMP lamp lights. Engine shuts downIndicates engine has overheated (engine temperature has risen above 230° F/110° C) or coolant level is low (sets with coolant level sensor)Allow engine to cool down completely before proceeding with the following checks: a. Check coolant level and replenish if low. Look for possible coolant leakage points and repair if necessary; b. Check for obstructions to cooling airflow and correct as necessary; c. Check for a slipping fan belt, tighten if loose; d. Reset control and restart after locating and correcting problem. Contact your distributor if none of the above applies
4PRELO OIL PRES lamp lights. Engine continues to operateIndicates engine oil pressure has dropped to 20 psi (138 kPa)If generator is powering critical loads and cannot be shut down, wait until next shutdown period and then follow step 5 procedure. If engine can be stopped, follow procedure in step 5
5LO OIL PRES lamp lights. Engine shuts down. NOTE: See also Step 6Indicates engine oil pressure has dropped to 14 psi (97 kPa)Check oil level, replenish as necessary. Check oil lines and filters for leaks, repair as required. Reset control and restart. Contact your distributor if oil pressure is not in the range of 35 to 55 psi (241 to 379 kPa)
6OVERCRANK lamp lights and engine stops cranking. Or. Engine runs, shuts down, and LO OIL PRES lamp lightsIndicates possible fuel system problemA. Check for empty fuel tank, fuel leaks, or plugged fuel lines and correct as required; b. Check for dirty fuel filter and replace if necessary (see MAINTENANCE section); c. Check for dirty or plugged air filter and replace if necessary (see MAINTENANCE section); d. Refer to step 5; e. Reset the control and restart after correcting the problem. Contact your distributor for service if none of the above applies

Fault codes and symptom→remedy steps extracted from this model’s service/owner documentation; verify against the official manual before servicing. Full Cummins/Onan DXDB troubleshooting guide (18 entries) →

Parts

15
Part #DescriptionQtySystem
982-0200Air Filter6Air filter Amazon eBay
GM12667Sealing ring1Seal Amazon eBay
965-0520Cooling Fan37Service part / kit Amazon eBay
GM12641Safety/locking agent1Service part / kit Amazon eBay
GM12657Dipstick1Service part / kit Amazon eBay
GM12676Cylinder liner1Service part / kit Amazon eBay
GM12678Screw plug1Service part / kit Amazon eBay
GM12697Torx-head bolt1Service part / kit Amazon eBay
GM12921Hexagon bolt1Service part / kit Amazon eBay
GM12924Rear end cover1Service part / kit Amazon eBay
GM12936Wrapped bearing bush1Service part / kit Amazon eBay
GM12937Wrapped bearing bush1Service part / kit Amazon eBay
GM12954Dipstick1Service part / kit Amazon eBay
GM12970Compression spring1Service part / kit Amazon eBay
GM13175Pipe clamp1Service part / kit Amazon eBay

Service, wear & replacement parts referenced for this model and its engine — confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.

Available documents

Service manual — 903-0121 Onan DT and DX Models 35-100kw Operators (5-1987) (Cummins/Onan)

This page was generated from the 1 manufacturer document above by automated extraction; every figure shown is copied from one of them. How the data is compiled.