HomeCummins/OnanCummins/Onan 4KY

Cummins/Onan 4KY Generator Set

The Cummins/Onan 4KY is a 4 kW (4000 kVA) gasoline standby generator set powered by a Cummins/Onan KYD engine. It is available at 120 V and 230 V, single-phase, 60 Hz and rated 33.3 A. It holds about 1.5 L (0.4 gal) of oil. Starting uses battery rated 450 CCA at 12 V. The set weighs about 79 kg (174 lb).

4 kW
Standby
0.304 L
Displacement
1.5 L
Oil capacity
1
Document types

How to read your Cummins/Onan serial & model number →

Typical fuel consumption for 0–5 kW Gasoline generators →

Compare with other 0–5 kW Gasoline generators →

Specifications

Fuelgasoline
Frequency60.0 Hz
Standby power4 kW
Prime power4000 kW
ControllerMicroprocessor Regulated
Oil capacity1.5 L
Voltage options120 V, 230 V
Phase1
Rated current33.3 A
Battery cranking450 CCA
Battery voltage12 V
Dry weight79 kg
Tank runtime[0.7, 1.0, 1.5] hr

Engine

Cummins/Onan KYD
Oil capacity1.5 L
Displacement0.304 L
AspirationAir Cooled
Rated speed3600 rpm

Maintenance & consumables

for the Cummins/Onan KYD
ItemSpecCapacityPart #Interval
BatteryInstallation Review and Startup (Page 20)150 hr

Common questions

How many kW is the Cummins/Onan 4KY?

The Cummins/Onan 4KY is rated 4 kW standby.

What engine is in the Cummins/Onan 4KY?

The Cummins/Onan 4KY is powered by the Cummins/Onan KYD engine.

What fuel does the Cummins/Onan 4KY use?

The Cummins/Onan 4KY runs on gasoline.

What's the oil capacity on a Cummins/Onan 4KY?

The Cummins/Onan KYD engine in the Cummins/Onan 4KY has an oil capacity of 1.5 liters.

Troubleshooting

6

Symptoms & remedies

SymptomCauseRemedy
Generator output connections must be made by a qualified electricianMake generator output connections only by a qualified electrician in accordance with applicable codes.
The genset must not be connected to the public utility or any other source of electrical power.Do not connect the genset to the public utility or any other source of electrical power. Use an approved switching device to prevent interconnections.
Generator sets use substances that can cause health risksUse appropriate personal protective equipment when exposed to fuel, oil, coolant, wet batteries, grease, cleaning agents, or other substances. Use proper containers for transport, storage, and disposal of waste substances. Follow local regulations.
STARTING BATTERIES RUN DOWN(Marginal batteries, connections, or charging system or, parasitic loads)1. Clean and tighten the positive (+) and negative (−) battery cable connections at the battery, vehicle frame and genset. 2. Recharge or replace the battery. Refer to the battery manufacturer’s recommendations. 3. Have a battery charging system installed or serviced in the vehicle.
STARTER ENGAGES-DISENGAGES(Cranking voltage dips below 6 volts—low battery charge, poor connections, long cables)1. Have the vehicle propulsion engine running while trying to start the genset—the battery charging alternator may be able to maintain starting voltage high enough to get the genset started. 2. Clean and tighten the positive (+) and negative (−) battery cable connections at the battery, vehicle frame and genset. 3. Recharge or replace the battery. Refer to the battery manufacturer’s recommendations. 4. Increase battery cable size or run parallel cables.
STATUS INDICATOR LIGHT GOES OUT WHILE CRANKING—NO START(Internal short circuit caused automatic-reset circuit protective device to trip)Try starting again. See an authorized Onan dealer if the status indicator light flashes and then goes out again without the engine starting.

Fault codes and symptom→remedy steps extracted from this model’s service/owner documentation; verify against the official manual before servicing. Full Cummins/Onan 4KY troubleshooting guide (42 entries) →

Parts

8
Part #DescriptionQtySystem
0500-3297-1STANDARD RIGID UNDERFLOOR MOUNTING KIT (403-3608)Service part / kit Amazon eBay
0500-3297-2UNDERFLOOR BASE KIT (403-3630)Service part / kit Amazon eBay
0500-3297-3SOFT UNDERFLOOR MOUNTING KIT (403-3670)Service part / kit Amazon eBay
0611-1268-2RECONNECTION DIAGRAMSService part / kit Amazon eBay
403-3608STANDARD RIGID UNDERFLOOR MOUNTING KITService part / kit Amazon eBay
403-3630UNDERFLOOR BASE KITService part / kit Amazon eBay
403-3670SOFT UNDERFLOOR MOUNTING KITService part / kit Amazon eBay
539-4814floor cutout templateService part / kit Amazon eBay

Service, wear & replacement parts referenced for this model and its engine — confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.

Fuel consumption

RatingLoadL/hgal/h
Full load0.712.7
Half load0.481.8
No load0.291.1
Standby1.10.29
Standby50%1.80.48
Standby100%2.70.71

Available documents

Service manual — 0981-0621 (Cummins/Onan)Service manual — 981-0169B Onan KYD Mobile Genset Operator's manual (11-2004)Service manual — 981-0530C Onan KY (spec J) KYD (spec A) RV Genset Service Manual (01-2006) (Cummins/Onan)Service manual — 981-0621 Onan KY Installation Manual (5-2000)) (Cummins/Onan)Service manual — 981-0636 Onan KYD Mobile Genset Operator's manual w-981-1054 Supplement (12-2005) (Cummins/Onan)Service manual — onan3600manual (Cummins/Onan)
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