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S-1B Controller

The S-1B is a generator-set controller. It is used on generator sets from Northern Lights, including the M673, NL673, NL753 and NL773LW4.

15
Generator sets
Northern Lights
Brand
4.5–36 kW
Power range
2
Fuel types

Troubleshooting

17

Symptoms & remedies

SymptomCauseRemedy
Battery Will Not ChargeLoose or corroded connectionsClean and tighten battery connections
Below Normal Engine TemperatureThermostats not working properlyCheck thermostats.
Engine Emits Black or Gray Exhaust SmokeClogged or dirty air cleanerService air cleaner.
Engine Emits Black or Gray Exhaust smokeClogged or dirty air cleanerService air cleaner.
Engine Emits White Exhaust smokeImproper fuelUse correct fuel for temperature.
Engine Emits White SmokeImproper fuelUse correct fuel for temperature.
Engine Hard to Start or Will Not StartImproper starting procedureSee starting section of this manual. Take special note of Bypass Switch operation
Engine KnocksInsufficient oilCall your dealer.
Engine OverheatsLow coolant levelFill tank or radiator to proper level; Check hoses for loose connections and leaks.
Engine Runs Irregularly or Stalls FrequentlyBelow normal engine temperatureRemove and check thermostat
Entire Electrical System Does Not FunctionDC circuit breaker trippedIf breaker is tripped, reset it
High Fuel ConsumptionImproper type of fuelUse correct fuel for temperature.
High Oil ConsumptionBreak-in periodOil consumption decreases after break in.
Lack of Engine PowerIntake air restrictionService air cleaner
Low Oil PressureLow oil levelFill crankcase to proper level.
Starter Cranks SlowlyLow battery outputBattery is too small; Battery cables are too small
Starter InoperativeDC circuit breaker trippedIf the breaker is tripped, reset it

Fault codes and symptom→remedy steps extracted from this controller’s service/owner documentation; verify against the official manual before servicing. Aggregated from the service documentation of generator sets built on this controller.