HomeNorthern LightsNorthern Lights NL673

Northern Lights NL673 Generator Set

The Northern Lights NL673 is a diesel generator set. It is available at 120 V and 240 V, Single-phase, 60 Hz and rated 100 A. It holds 10 L (2.6 gal) of coolant, with a maximum ambient rating of 45 °C. Starting uses 1 group-27 battery rated 850 CCA at 12 V. The set measures 1200×800×1000 mm (47.2×31.5×39.4 in), weighs about 200 kg (441 lb) and produces 75 dBA at 7 m. An integrated tank holds 100 L (26.4 gal), roughly 8 hours of runtime.

3
Document types

Specifications

Fueldiesel
Frequency60.0 Hz
ControllerAutomatic Voltage Regulator
AlternatorTF-276D
Voltage options120 V, 240 V
PhaseSingle
Rated current100 A
Circuit breaker100 A
Battery groupGroup 27
Battery cranking850 CCA
Battery voltage12 V
Battery quantity1
Coolant capacity10 L
Max ambient45 °C
Dimensions (L×W×H)1200×800×1000 mm
Dry weight200 kg
Sound level75.0 dBA @ 7 m
Fuel tank100.0 L
Tank runtime8 hr

Maintenance & consumables

ItemSpecCapacityPart #Interval
Air filterStandard500 hr find
Fuel filterStandard1000 hr find
Oil filterSecondary fuel filter element24-08001500 hr Amazon eBay $20.29 PartsGeek
BeltAlternator belt40-02002500 hr Amazon eBay $46.28 PartsGeek
Coolant1000 hr
Oil10W-3010.0 L100 hr

Common questions

What fuel does the Northern Lights NL673 use?

The Northern Lights NL673 runs on diesel.

What alternator does the Northern Lights NL673 use?

The Northern Lights NL673 uses a TF-276D alternator.

What oil filter does the Northern Lights NL673 use?

The Northern Lights NL673 uses oil filter part number 24-08001.

Troubleshooting

18

Symptoms & remedies

SymptomCauseRemedy
Battery Will Not ChargeLoose or corroded connections, Sulfated or worn out batteries, Loose or defective alternator beltClean and tighten battery connections, Check specific gravity of each battery, Check electrolyte level of each battery, Adjust belt tension, Replace belt
Engine Hard to Start or Will Not StartLoose or corroded connections, Sulfated or worn out batteries, Loose or defective alternator beltClean and tighten loose battery and harness plug connection, Check specific gravity of each battery, Check electrolyte level of each battery, Adjust belt tension, Replace belt
Starter InoperativeCheck DC circuit breaker, Loose or corroded connectionsIf the breaker is tripped, reset it, Clean and tighten loose battery and harness plug connection
Starter Cranks SlowlyLow battery output, Crankcase oil too heavyBattery is too small, Battery cables are too small, Check specific gravity of each battery, Check electrolyte level of each battery, Fill with oil of appropriate viscosity, Clean and tighten all battery connections
Entire Electrical System Does Not FunctionCheck DC circuit breaker, Faulty connection, Sulfated or worn out batteries, Improper starting procedureIf breaker is tripped, reset it, Clean and tighten battery and harness plug connections, Check specific gravity and electrolyte level of each battery, See starting section of this manual, Take special note of Bypass Switch operation
No fuelCheck level of fuel in fuel tank
Engine Runs Irregularly or Stalls FrequentlyBelow normal engine temperature, Clogged primary fuel filter element, Clogged secondary fuel filter element, Water or dirt in the fuel system, Dirty or faulty injection nozzles, Air in fuel system, Improper type of fuel, Overheated engineRemove and check thermostat, Clean or replace filter element, Replace secondary filter element, Drain, flush, fill and bleed system, Have your dealer check injection nozzles, Inspect clamps and hoses on suction side of fuel pump for air leak, Consult fuel supplier and use proper type of fuel for operating condition, See “Engine Overheats” in next category
Lack of Engine PowerIntake air restriction, Clogged primary fuel filter element, Clogged secondary fuel filter elementService air cleaner, Clean or replace filter element, Replace filter element
Engine OverheatsImproper valve clearance, Dirty or faulty injection nozzles, Air in fuel system, Improper type of fuel, Water or dirt in the fuel system, Clogged primary fuel filter element, Clogged secondary fuel filter elementReset valves, Best done by dealer, Replace injectors, Best done by dealer, See your local dealer, Service air cleaner, Clean or replace filter element, Replace secondary filter element
High Fuel ConsumptionInjection pump out of timeSee your dealer
Low Oil PressureLow coolant level, Defective thermostat, Temperature gauge not working properlyFill crankcase to proper level, Fill tank or radiator to proper level, Check thermostats, Check water temperature with thermometer and replace gauge if necessary
High Oil ConsumptionDefective thermostat, Defective temperature gaugeRemove and check thermostat, Check water temperature with thermometer and replace gauge if necessary
Engine Emits Black or Gray Exhaust SmokeInsufficient oil, Defective muffler (back pressure too high), Injection pump out of time, Improper fuel, Below normal engine temperature, Dirty or faulty injection nozzlesCall your dealer, Have dealer check back pressure, Call your dealer, Use correct fuel for temperature, Check water temperature to see if temperature gauge is working properly
Engine KnocksDefective muffler (back pressure too high), Insufficient oil, Defective temperature gaugeHave dealer check back pressure, Call your dealer, Check water temperature with thermometer and replace gauge if necessary
Engine has shutdownCheck the temperature gauge. If above 205°F (96°C) for marine units or 230°F (110°C) for industrial units, shut off the engine immediately. Use the Trouble Shooting Guide on page 24 to isolate the cause of the overheat.
Temperature gauge shows temperature within normal range but shutdown is activatedCheck the engine crankcase oil level. If low, fill with recommended lubricating oil and restart. Watch the oil pressure gauge carefully and shut off the engine if it does not show a normal reading (20-60 PSI) after a few seconds of operation. If the oil level is normal, DO NOT restart the engine. Call your dealer for assistance.
Engine out of timeSee your dealer
Engine Temperature Below NormalThermostats not working properlyCheck thermostats

Fault codes and symptom→remedy steps extracted from this model’s service/owner documentation; verify against the official manual before servicing.

Parts

90
Part #DescriptionQtySystem
025100012Seal Washer (Industrial only)2Seal PartsGeek
052100100O-Ring2Seal PartsGeek
052100280O-Ring (formerly #054109013)1Gasket PartsGeek FridayParts $168.00
052109076O-ring1Seal PartsGeek
052109078O-ring1Seal PartsGeek
052109113O-ring2Seal PartsGeek
068115200Tube1Hose PartsGeek
110996590Gasket1Gasket PartsGeek
110996760Gasket1Gasket PartsGeek
111147650Head Gasket, Thickness= 1.2 mm1Gasket PartsGeek
111147660Head Gasket, Thickness= 1.3 mm1Gasket PartsGeek
120406080Valve Guide Seal6Seal PartsGeek
140166130Rotor1Pump PartsGeek
140406310Suction Filter1Oil filter Amazon eBay PartsGeek
140406570Suction Filter1Oil filter PartsGeek
140546020Filter Joint1Gasket PartsGeek
140606710Oil Drain Hose1Hose PartsGeek
165996490Gasket1Gasket PartsGeek
18-72004Oil Drain Hose1Hose PartsGeek
18-78009Hose Assembly 3/8" x 15" (used with oil pan 36-78006)1Hose PartsGeek
185046210Alternator Assembly1Alternator PartsGeek
198636080Oil Seal1Seal PartsGeek
24-08001Oil Filter1Oil filter Amazon eBay $20.29 PartsGeek
40-02002Drive Belt1Belt Amazon eBay $46.28 PartsGeek
408620002Air cleaner element1Air filter Amazon eBay $218.59 PartsGeek
RE529956Breathing1Air filter PartsGeek
040106203Bearing1Service part / kit PartsGeek
040109048Bearing1Service part / kit PartsGeek
040109059Bearing1Service part / kit PartsGeek
040126210Bearing2Service part / kit PartsGeek
042303015Bearing1Service part / kit PartsGeek
110136445Intake Valve Seat3Service part / kit PartsGeek
115016960Piston, standard (includes key #16)3Service part / kit PartsGeek
115016970Piston, oversize 0.50 mm (includes key #16)3Service part / kit PartsGeek
115017630Piston, standard (includes key #16)3Service part / kit PartsGeek
115104050Ring Kit, standard3Service part / kit PartsGeek
115107400Ring Kit, standard3Service part / kit PartsGeek
115107410Ring Kit, oversize 0.50 mm3Service part / kit PartsGeek
115326260Piston Pin3Service part / kit PartsGeek
120026172Camshaft Assembly (includes keys #1 - #10 — formerly #120026170 & from xxxx-29623 120026171)1Service part / kit PartsGeek
120026810Camshaft Assembly (includes keys #2 - 6)1Service part / kit PartsGeek
120116100Tappet1Service part / kit PartsGeek
120116180Tappet (#1 Exhaust only)1Service part / kit PartsGeek
120166370Intake Valve3Service part / kit PartsGeek
120176290Exhaust Valve3Service part / kit PartsGeek
120186100Retainer6Service part / kit PartsGeek
120216130Valve Cap6Service part / kit PartsGeek
120226080Valve Keeper12Service part / kit PartsGeek
120456320Push Rod6Service part / kit PartsGeek
140036220Relief Valve Assembly1Service part / kit PartsGeek FridayParts $68.50
185446218Stator, complete1Service part / kit PartsGeek
198217070Spring6Service part / kit PartsGeek
198517102Bearing, standard1Service part / kit PartsGeek
198517103Bearing, Standard Upper1Service part / kit PartsGeek
198517106Bearing, undersize 0.25 mm (formerly #198517105)1Service part / kit PartsGeek
198517107Bearing, undersize 0.25 mm (formerly #198517106)1Service part / kit PartsGeek
198517109Bearing, undersize 0.50 mm (formerly #198517108)1Service part / kit PartsGeek
198517111Bearing, standard1Service part / kit PartsGeek
198517112Bearing, Standard Lower1Service part / kit PartsGeek
198517115Bearing, undersize 0.25 mm (formerly #198517114)1Service part / kit PartsGeek
198517116Bearing, undersize 0.25 mm (formerly #198517115)1Service part / kit PartsGeek
198517118Bearing, undersize 0.50 mm (formerly #198517117)1Service part / kit PartsGeek
198517119Bearing, undersize 0.50 mm (formerly #198517118)1Service part / kit PartsGeek
198517301Bushing, standard1Service part / kit PartsGeek
198517305Bushing, undersize 0.25 mm1Service part / kit PartsGeek
198517308Bushing, undersize 0.50 mm1Service part / kit PartsGeek
198517311Bearing, standard6Service part / kit PartsGeek
198517312Bearing, standard (formerly #198517311)6Service part / kit PartsGeek
198517315Bearing, undersize 0.25 mm (formerly #198517314)6Service part / kit PartsGeek
198517316Bearing, undersize 0.25 mm (formerly #198517315)6Service part / kit PartsGeek
198517318Bearing, undersize 0.50 mm (formerly #198517317)6Service part / kit PartsGeek
198517319Bearing, undersize 0.50 mm (formerly #198517318)6Service part / kit PartsGeek
198517325Bushing3Service part / kit PartsGeek
198517331Bearing, standard2Service part / kit PartsGeek
198517332Bearing, Standard Upper (formerly #198517331)2Service part / kit PartsGeek
198517335Bearing, undersize 0.25 mm (formerly #198517334)2Service part / kit PartsGeek
198517336Bearing, undersize 0.25 mm (formerly #198517335)2Service part / kit PartsGeek
198517338Bearing, undersize 0.50 mm (formerly #198517337)2Service part / kit PartsGeek
198517339Bearing, undersize 0.50 mm (formerly #198517338)2Service part / kit PartsGeek
198517341Bearing, standard2Service part / kit PartsGeek
198517342Bearing, Standard Lower (formerly #198517341)2Service part / kit PartsGeek
198517345Bearing, undersize 0.25 mm (formerly #198517344)2Service part / kit PartsGeek
198517346Bearing, undersize 0.25 mm (formerly #198517345)2Service part / kit PartsGeek
198517348Bearing, undersize 0.50 mm (formerly #198517347)2Service part / kit PartsGeek
198517349Bearing, undersize 0.50 mm (formerly #198517348)2Service part / kit PartsGeek
198517630Bearing, undersize 0.50 mm (formerly #198517109)1Service part / kit PartsGeek
199266180Thrust Washer1Service part / kit PartsGeek
OM673L3Industrial Generator Component Locations1Service part / kit PartsGeek
ONL673General Policy1Service part / kit PartsGeek
ONL673LAC Circuit Breaker13Service part / kit PartsGeek

Service, wear & replacement parts referenced for this model and its engine — confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.

Fuel consumption

RatingLoadL/hgal/h
Prime
Prime100%15.05.3
Standby
Standby75%10.03.5
Standby100%0.310.43

Available documents

Operator's manual — ONL673 (Northern Lights)Operator's manual — ONL673L3 (Northern Lights)Parts manual — P673-2-I (Northern Lights)Parts manual — P673-2 (Northern Lights)Parts manual — P673-I (Northern Lights)Parts manual — P673 (Northern Lights)Parts manual — P673L-I (Northern Lights)Parts manual — P673L (Northern Lights)Service manual — ONL673L4 (Northern Lights)