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Northern Lights L673L Engine

The Northern Lights L673L is a 0.76 L 3-cylinder naturally aspirated engine rated at 1800 rpm, producing up to 7.38 kW. It powers generator sets from Northern Lights, including the M673 and NL673. It holds 3.1 L (0.8 gal) of oil.

Also known as: Lugger L673L Engine

Part of the Northern Lights 673 engine family — 4 variants share parts & fitment.

0.76 L
Displacement
3
Cylinders
1800 rpm
Rated speed
7 kW
Gross power

Engine specifications

Oil capacity3.1 L
Displacement0.76 L
Cylinders3
AspirationNaturally Aspirated
Rated speed1800 rpm
Gross power7 kW

Common problems

15
  • Engine Hard to Start or Will Not Start
    Cause: Improper starting procedure
    Fix: See starting section of this manual. Take special note of Bypass Switch operation
  • Engine Runs Irregularly or Stalls Frequently
    Cause: Below normal engine temperature
    Fix: Remove and check thermostat
  • Lack of Engine Power
    Cause: Intake air restriction
    Fix: Service air cleaner
  • Starter Inoperative
    Cause: DC circuit breaker tripped
    Fix: If the breaker is tripped, reset it
  • Starter Cranks Slowly
    Cause: Low battery output
    Fix: Battery is too small; Battery cables are too small
  • Entire Electrical System Does Not Function
    Cause: DC circuit breaker tripped
    Fix: If breaker is tripped, reset it
  • Battery Will Not Charge
    Cause: Loose or corroded connections
    Fix: Clean and tighten battery connections
  • High Fuel Consumption
    Cause: Improper type of fuel
    Fix: Use correct fuel for temperature.
  • Engine Overheats
    Cause: Low coolant level
    Fix: Fill tank or radiator to proper level; Check hoses for loose connections and leaks.
  • Engine Emits Black or Gray Exhaust smoke
    Cause: Clogged or dirty air cleaner
    Fix: Service air cleaner.
  • Engine Knocks
    Cause: Insufficient oil
    Fix: Call your dealer.
  • Engine Emits White Exhaust smoke
    Cause: Improper fuel
    Fix: Use correct fuel for temperature.
  • Low Oil Pressure
    Cause: Low oil level
    Fix: Fill crankcase to proper level.
  • High Oil Consumption
    Cause: Break-in period
    Fix: Oil consumption decreases after break in.
  • Below Normal Engine Temperature
    Cause: Thermostats not working properly
    Fix: Check thermostats.

Compiled from service & troubleshooting documentation across every generator set that uses the Northern Lights L673L.

Maintenance schedule

ItemSpecCapacityPart #Interval
Fuel filterlarge spin-on fuel filter24-52020500 hr Amazon eBay $24.71 NAPA $15.34
Oil filterFull flow, spin-on oil filter with bypass24-08001250 hr Amazon eBay $27.44 NAPA $9.09
BatteryBattery charging alternator with solid state voltage regulator and DC circuit breaker—50 hr
Belt40-0200250 hr Amazon eBay $46.28
OilTrochoid oil pump3.1 ltr—250 hr
Spark plug—

Pooled from every document that names this exact engine — confirm the interval and part number against your unit's serial number.

Service intervals

40
ItemActionHoursMonthsNotes
Battery electrolyteCheck50 hr1 moFirst service — SP17; or once per month; daily per chart
Battery electrolyte levelCheck50 hr1 moSP17; or once per month
Cylinder head boltsAdjust50 hrFirst service — Retighten after first 50 hours when engine is cold
V-belt tensionCheck50 hrFirst service — After first 50 hours and every 50 hours
valve clearancesAdjust1000 hrFirst service — SP6; after first 50 hours
valvesAdjust50 hrFirst service — After first 50 hours; adjust valves
Battery cables and terminalsClean100 hrClean and tighten every 100 hours
Battery, cables and terminalsClean100 hr
Engine oil and filter (industrial)Change100 hrEvery 100 hours industrial only
Radiator finsClean100 hrRemove debris daily; clean every 100 hours in dusty applications
batteries, cables, terminalsClean100 hrSP18-19; check and clean every 100 hours
Air cleanerCheck250 hrText: inspect every 250 hours; more often in dusty conditions
Engine oil and filterChange200 hrFirst service — Text also states every 250 hours after the 100-hour change
Engine oil and filter (marine)Change200 hrEvery 200 hours marine only
Primary fuel filter element (Racor)Change500 hrText: every 250 hours or as necessary
Secondary fuel filterChange500 hrText: every 250 hours
primary fuel filter elementChange200 hrServicing text SP7-9 states change as necessary or every 250 hours.
BatteriesTest600 hrHydrometer check; SP18
Battery conditionTest600 hrWith hydrometer
Fuel systemOther250 hrBleed; SP10
Lube oil filterChange250 hrFirst service — Every 250 hours; SP3
engine oilChange250 hrFirst service — SP2; every 250 hours; with oil filter; perform yearly even if hours not reached
lube oil filtersChange250 hrFirst service — SP3; every 250 hours; perform yearly even if hours not reached
radiator filler capCheck250 hrSP16; every 250 hours
Battery state of chargeTest500 hrWith hydrometer
Exhaust elbowInspect500 hrSP21
InjectorsCheck1000 hrText: injectors checked every 1000 hours
cooling systemClean2500 hr12 moCheck and flush; servicing text SP14 states every 2500 hours or every 12 months, whichever comes first.
cooling systemOther2500 hr12 moSP14; check and flush every 500 hours per Servicing Schedule Chart
Battery state of charge (hydrometer)Check600 hrEvery 600 hours (SP19)
Cooling systemCheck600 hr12 moCheck and flush every 600 hours or every 12 months, whichever comes first (SP14)
Impeller in raw water pump (marine)Change600 hrEvery 600 hours or as needed (SP17)
Raw water pump impeller (marine)Change600 hr
Air cleaner elementChange1000 hrSP4
Air cleaner elementCheck1000 hrSP4; possibly replace
Fuel injection pumpCheck2500 hrSettings, max speed, idle speed and exhaust smoke checked every 2500 hours
Raw water pump impellerChange1000 hrSP16
air cleaner elementReplace1000 hrNote 6: replace element every 1000 hours.
radiatorClean1000 hrSP16; check and clean radiator every 1000 hours; remove debris daily; clean every 100 hours in very dusty applications
valve clearancesCheck1000 hrSP6; every 1000 hours or as needed

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Service specifications

60
TypeItemValueUnitCondition
ClearanceCoolant level below filler cap sealing surfaceabout 1in. (2.5 cm)engine cold
ClearanceV-belt deflection at midpoint between fan pulley and alternator pulley3/16in.
GapV-belt deflection3/16in.at midpoint between crankshaft and alternator pulleys
GapV-belt deflection5mmat midpoint between crankshaft and alternator pulleys
GapV-belt deflection at midpoint between crankshaft and alternator pulleys3/16in. (5 mm)
OtherCooling water pH level5.5 to 9.0pH
OtherEngine oil capacity with new oil filter3.3 quarts (3.1 liters)quarts (liters)
OtherMaximum chlorides in cooling water40ppm (2.5 grains per gallon)
OtherMaximum dissolved solids in cooling water340ppm (20.0 grains per gallon)
OtherMaximum sulfates in cooling water100ppm (5.9 grains per gallon)
OtherMaximum total hardness in cooling water170ppm (10.0 grains per gallon)
OtherV-belt tension3/16indeflection at midpoint between crankshaft and alternator pulleys
OtherV-belt tension3/16 in (5 mm) deflectionmidpoint between crankshaft and alternator pulleys
PressureCoolant filler cap release0.5bar
PressureCoolant filler cap release7PSI
PressureCoolant filler cap release pressure7 PSI (0.5 bar)
PressureCooling system filler cap release pressureapproximately 7PSI (0.5 bar)
PressureEngine oil pressure (normal reading)20-60PSIafter a few seconds of operation
PressureEngine oil pressure minimumabove 15PSIoperating
PressureEngine oil pressure normal20-60PSIafter a few seconds of operation
PressureMaximum exhaust back pressure48in H2O
PressureMinimum oil pressureabove 15PSIengine running
PressureNormal oil pressure20-60PSIafter a few seconds of operation
PressureOil pressure20 - 60 PSInormal operation; minimum above 15 PSI
PressureOil pressure20-60PSInormal reading after a few seconds of operation
PressureOil pressureabove 15PSIrunning
PressureOil pressure minimum15PSIoperating
PressureOil pressure normal20-60PSIafter a few seconds of operation
PressureOil pressure normal reading20-60PSIafter a few seconds of operation
PressureRadiator filler cap pressure valve7PSIapproximately
PressureRadiator filler cap pressure valve release7PSI (0.5 bar)approximately
PressureRadiator filler cap release pressureapproximately 7PSI (0.5 bar)
ResistanceA-B resistance0.25ohmat 20°C (68°F)
ResistanceAVR J-K resistance16.6ohmat 20°C (68°F)
ResistanceGenerator A-B resistance0.25ohmat 20°C (68°F)
ResistanceGenerator A-B resistance0.25 ohmohmat 20°C (68°F)
ResistanceGenerator J-K resistance16.6ohmat 20°C (68°F)
ResistanceGenerator J-K resistance16.6 ohmohmat 20°C (68°F)
ResistanceGenerator U1-V2 resistance0.56ohmat 20°C (68°F)
ResistanceGenerator U1-V2 resistance0.56 ohmohmat 20°C (68°F)
ResistanceJ-K resistance16.6ohmat 20°C (68°F)
ResistanceResistance of A-B0.25ohmat 20°C (68°F)
ResistanceResistance of J-K16.6ohmat 20°C (68°F)
ResistanceResistance of U1-V20.56ohmat 20°C (68°F)
ResistanceU1-V2 resistance0.56ohmat 20°C (68°F)
SpeedRated speed1800/1500rpm60 Hz / 50 Hz
TemperatureBattery warm before charging frozen batteryat least 16°C (60°F)frozen batteries
TemperatureCoolant restart thresholdbelow 225°Fafter overheating
TemperatureCoolant shutdown thresholdabove 230°F
TemperatureCoolant temperature167°F to 194°F (75°C to 90°C)normal operation; shutdown above 205°F (96°C)
TemperatureCoolant temperature shutdown point (industrial sets)230°F (110°C)shut off engine immediately if above
TemperatureCoolant temperature to restart (industrial sets)below 225°F (107°C)
TemperatureHeat rise rating95°C50°C ambient
TemperatureIndustrial set normal water temperature (must be below)225°F (107°C)
TemperatureIndustrial set water temperature shutdown limit230°F (110°C)
TemperatureIndustrial shutdown temperature230°Fshut off immediately if above
TemperatureIndustrial water temperature107°Cbelow
TemperatureIndustrial water temperature225°Fbelow
TemperatureIndustrial water temperature gaugebelow 225°Foperating
TemperatureMarine set normal water temperature (must be below)200°F (94°C)

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Recommended fluids

FluidGradeStandardAmbientCapacityNotes
Coolant50% water / 50% ethylene glycol antifreeze2.0 litersDo not use methyl alcohol based antifreeze; avoid high silicate
Coolant50% water / 50% ethylene glycol antifreeze mixRecommended as a good year-round coolant; preferred water is distilled, deionized, soft water. Water quality limits: chlorides max 40 ppm/2.5 grains per gallon; sulfates max 100 ppm/5.9; dissolved solids max 340 ppm/20.0; total hardness max 170 ppm/10.0; pH 5.5 to 9.0.
Engine oilAPI Service CC/CD/CE single viscosity oils; API Service CC/CD/SF multi-viscosity oilsUse proper weight oil for average operation temperature; never put additives or flushing oil in crankcase
Engine oilSAE 30 weight Service CC3.1 L (3.3 quarts)Use during the first 100 hours; capacity with new oil filter
Engine oilSAE 5-20WAPI Service CC/CD/CE single viscosity or CC/CD/SF multi-viscositybelow -23°C3.1 litersBelow -10°F (-23°C) multi-viscosity
Engine oilSAE 5WAPI Service CC/CD/CE single viscosity or CC/CD/SF multi-viscositybelow -23°C3.1 litersBelow -10°F (-23°C)
Engine oilSAE 5W (single viscosity) / SAE 5-20W (multi-viscosity)API Service CC/CD/CE (single viscosity); API Service CC/CD/SF (multi-viscosity)below -23°CBelow -10°F (-23°C); some increase in oil consumption may be expected
Engine oilSAE 5W / SAE 5-20WAPI Service CC/CD/CE single viscosity oils; API Service CC/CD/SF multi-viscosity oilsbelow -23°CBelow -10°F (-23°C)
Engine oilSAE 5W single viscosity or SAE 5-20W multi-viscosityAPI Service CC/CD/CE single; CC/CD/SF multibelow -23°CBelow -10°F (-23°C)
Engine oilSAE 5W single viscosity; SAE 5-20W multi-viscosityAPI Service CC/CD/CE or CC/CD/SFbelow -23°CBelow -10°F (-23°C)
Engine oilService CC 30 weightAPI Service CCUse during the first 100 hours
Engine oilSAE 10-30WAPI Service CC/CD/CE single viscosity or CC/CD/SF multi-viscosity-23°C to 0°C3.1 liters-10 to 32°F (-23 to 0°C) multi-viscosity
Engine oilSAE 10WAPI Service CC/CD/CE single viscosity or CC/CD/SF multi-viscosity-23°C to 0°C3.1 liters-10 to 32°F (-23 to 0°C)
Engine oilSAE 10W (single viscosity) / SAE 10-30W (multi-viscosity)API Service CC/CD/CE (single viscosity); API Service CC/CD/SF (multi-viscosity)-23°C to 0°C-10 to 32°F (-23 to 0°C)
Engine oilSAE 10W / SAE 10-30WAPI Service CC/CD/CE single viscosity oils; API Service CC/CD/SF multi-viscosity oils-23°C to 0°C-10 to 32°F (-23 to 0°C)
Engine oilSAE 10W single viscosity or SAE 10-30W multi-viscosityAPI Service CC/CD/CE single; CC/CD/SF multi-23°C to 0°C-10 to 32°F (-23 to 0°C)
Engine oilSAE 10W single viscosity; SAE 10-30W multi-viscosityAPI Service CC/CD/CE or CC/CD/SF-23°C to 0°C-10 to 32°F (-23 to 0°C)
Engine oilSAE 15-40WAPI Service CC/CD/CE single viscosity or CC/CD/SF multi-viscosityabove 0°C3.1 litersAbove 32°F (0°C) multi-viscosity
Engine oilSAE 30WAPI Service CC/CD/CE single viscosity or CC/CD/SF multi-viscosityabove 0°C3.1 litersAbove 32°F (0°C); use SAE 30W during first 100 hours
Engine oilSAE 30W (single viscosity) / SAE 15-40W (multi-viscosity)API Service CC/CD/CE single viscosity oils; API Service CC/CD/SF multi-viscosity oilsabove 0°C3.1 litersAbove 32°F (0°C); engine capacity with new oil filter is 3.3 quarts (3.1 liters)
Engine oilSAE 30W single viscosity or SAE 15-40W multi-viscosityAPI Service CC/CD/CE single; CC/CD/SF multiabove 0°C3.0 LAbove 32°F (0°C); capacity with new oil filter per SP2
Engine oilSAE 30W single viscosity; SAE 15-40W multi-viscosityAPI Service CC/CD/CE or CC/CD/SFabove 0°C3.0 LAbove 32°F (0°C); capacity with new oil filter
FuelASTM D975; grade no. 2 diesel above freezing 32°F (0°C); grade no. 1 below freezing and for all temperatures above 5,500 ft. (1500 meters)ASTM D975Sulfur less than 1% (preferably less than 0.5%); cetane number minimum 45; do not use domestic heating oils, Class B engine, Class D domestic fuels, Class E/F/G/H industrial or marine fuels, ASTM-D975-60T No. 4-D and higher
FuelGrade No. 1 dieselASTM D975below 0°CBelow freezing 32°F (0°C) and all temperatures above 5,500 ft (1500 m)
FuelGrade No. 2 diesel above freezing 32°F (0°C); Grade No. 1 below freezing and at altitudes above 5,500 ft. (1500 meters)ASTM D975; sulphur less than 1% (preferably less than 0.5%); cetane number minimum 45Do not use domestic heating oils, Class B engine, Class D domestic fuels, Class E/F/G/H industrial or marine fuels, ASTM-D975-60T No. 4-D and higher
FuelNo. 1 dieselASTM D975below 0°CBelow freezing and for all temperatures at altitude above 5,500 ft (1500 meters); sulfur less than 1% (preferably less than 0.5%); cetane number minimum 45
FuelNo. 2 diesel above freezing 32°F (0°C); No. 1 below freezing and above 5,500 ftASTM D975Sulfur less than 1% (preferably less than 0.5%); cetane minimum 45
FuelGrade No. 2 dieselASTM D975above 0°CAbove freezing 32°F (0°C); sulfur <1% (preferably <0.5%); cetane minimum 45
FuelNo. 2 dieselASTM D975above 0°CAbove freezing 32°F (0°C); sulfur less than 1% (preferably less than 0.5%); cetane number minimum 45

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Fault codes

5
CodeNameMeaningSeverityAction
04Actuator drive wire disconnectedDetected when Engine ECU Power ON or Cranking.Lamp action only when ECU power on; engine does not start during cranking
13Oil pressure SW failure or wire disconnectedLamp code 13: Long, Short, Short, Short. Detected when Engine ECU Power ON (EG Start Enable).Go to Low Power Mode
15Speed Sensor Failure or wire disconnectedDetected during Cranking or Engine Running.Engine does not start during cranking; Go to Low Power Mode when running
22Pressure Sensor failure or wire disconnectedDetected when Engine ECU Power ON (EG Start Enable) or Engine running.Go to Low Power Mode
33Pressure Sensor failure or wire disconnectedDetected when Engine ECU Power ON (EG Start Enable) or Engine running.Go to Low Power Mode

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Procedures

12
Adjusting valve clearances adjustment

Tools: Feeler gauge, Wrench

  1. Engine must be cold and NOT running.
  2. Bring No. 1 cylinder to top dead center on compression stroke by aligning timing marks.
  3. Remove rocker arm cover.
  4. Loosen lock nut and adjust intake and exhaust valve clearance to 0.008 in. (0.2 mm).
  5. Repeat for each cylinder.
  6. Replace rocker arm cover and tighten nuts to 5 - 8 ft/lbs.
V-Belt Adjustment adjustment

Tools: thumb

  1. Check tension and wear daily.
  2. Press thumb at midpoint between fan pulley and alternator pulley.
  3. Correct tension: belt depresses about 3/16 in. (5 mm).
  4. Loosen alternator tensioning arm bolt and mounting bolt.
  5. Pivot alternator toward engine left or right as required.
  6. Tighten mounting bolt and adjusting bolt.
  7. Recheck tension after tightening.
  8. Recheck after running five minutes at low idle.
V-Belts (SP5) adjustment
  1. Press on the belt at the midpoint between fan pulley and alternator pulley with your thumb.
  2. Tension is correct if the belt can be depressed about 3/16 in. (5 mm).
  3. Loosen the alternator tensioning arm bolt and the alternator mounting bolt.
  4. Pivot the alternator at the mounting bolt toward the engine left or right side as required.
  5. Tighten the mounting bolt and the adjusting bolt.
  6. Recheck belt tension after tightening and again after running 5 minutes at low idle.
Valve Clearance Adjustment adjustment
  1. Adjust after cylinder head bolts are retightened; engine cold and not running.
  2. Turn engine by hand until #1 cylinder inlet valve starts to open and exhaust starts to close.
  3. Turn crankshaft one more full turn and adjust both valves for this cylinder.
  4. Loosen lock nut and adjust clearance between rocker arm and valve guide.
  5. Set clearance to 0.008 in. (0.2 mm) for both intake and exhaust.
  6. Repeat for each cylinder individually.
  7. Replace rocker arm cover and tighten cover nuts to 7.2 - 8.7 ft/lbs.
Valve Clearances adjustment
  1. Adjust valve clearance every 1000 hours, or as needed; engine must be cold and not running.
  2. Turn engine by hand until inlet valve starts to open and exhaust valve starts to close (valves are rocking).
  3. Turn crankshaft one more full turn and adjust clearance on both valves for this cylinder.
  4. Loosen lock nut and adjust clearance between rocker arm and valve guide with adjustment screw.
  5. Set both intake and exhaust valves to 0.008 in. (0.2 mm).
  6. Repeat for each cylinder; adjust each set individually.
  7. Replace rocker arm cover and tighten cover nuts to 5 - 8 ft/lbs (0.8 - 2.3 kg/m).
Valve Clearances (SP6) adjustment

⚠ Valve adjustments should be done after the cylinder head bolts have been re-tightened.

  1. Adjust valve clearance every 1000 hours, or as needed; engine cold and NOT running.
  2. Turn the engine over by hand until the inlet valve starts to open and exhaust starts to close (valves rocking).
  3. Turn the crankshaft one more full turn and adjust the clearance on both valves for this cylinder.
  4. Loosen the lock nut and adjust clearance with the adjustment screw.
  5. Clearance on both intake and exhaust valves is 0.008 in. (0.2 mm).
  6. Repeat for each cylinder; each set of valves must be adjusted individually.
  7. Replace the rocker arm cover; tighten cover nuts to 5 - 8 ft/lbs (0.8 - 2.3 kg/m).
Valve clearance adjustment (SP6) adjustment

Tools: feeler gauge, wrenches

  1. Retighten cylinder head bolts first; engine must be cold and NOT running.
  2. Turn engine by hand until #1 cylinder inlet valve starts to open and exhaust valve starts to close.
  3. Turn the crankshaft one more full turn and adjust both valves for this cylinder.
  4. Loosen the lock nut and adjust clearance between rocker arm and valve guide with the adjustment screw.
  5. Set clearance to 0.008 in. (0.2 mm) on both intake and exhaust valves.
  6. Repeat for each cylinder; each set of valves must be adjusted individually.
  7. Replace rocker arm cover and tighten cover nuts to 7.2 - 8.7 ft/lbs (1.0 - 1.2 kg/m).
Checking glow plugs diagnostic

Tools: D.C. test bulb

  1. Loosen current-carrying flat wire between plus-poles of glow plugs.
  2. Connect a D.C. test bulb between plus-pole of battery and plus-pole of glow plug.
  3. If bulb lights, glow plug is functioning properly.
  4. Check all glow plugs and replace faulty ones.
Flashing the fields diagnostic

⚠ The AVR must be disconnected when flashing fields or it could be ruined.

Tools: 12 volt DC source, voltmeter

  1. If there is no voltage buildup on startup (zero volts measured), the generator may have no residual magnetic field.
  2. Disconnect the AVR before flashing fields or it could be ruined.
  3. Apply 12 volts DC to terminals K (-) and J (+) as indicated.
  4. Reconnect AVR and check voltage buildup.
Soundshield Assembly and Installation installation

⚠ Generator sets with wet exhaust installed near or below the vessel's water line must use a siphon break to prevent backflow of water into the engine, which can ruin the engine and possibly sink the vessel

  1. Inspect all components for damage and check the packing list before assembly
  2. Loosen and rotate down original factory lifting points below the highest point on the engine, then retighten
  3. Select mounting location per IM1000 Installation Manual on a rigid, flat surface above a strong structure
  4. Position the enclosure so its left side and rear are 6 in recommended (4 in minimum) from bulkheads, avoiding corners with blocked overhead
  5. Install toe brackets to each corner of the genset base flanges with machine screws, flat washers, and nylock hex nuts
  6. Install the four vertical extrusions with bolting assemblies; leave loose enough for adjustment during building
  7. Loosely install front and left-hand side panel retainer blocks to the vertical extrusions
  8. Position the pre-assembled top frame with triangular penetration plate toward the front and tighten all bolting assemblies progressively
  9. Install the junction box support cover into the cavity of the support bracket until firmly engaged
  10. Install the rear sound shield panel, engaging top retaining clips and securing the bottom with bolts, flat washers, and shoulder washers
  11. Bend the intake air snorkel hose into the rear panel notch without kinking or restricting airflow
  12. Connect exhaust, sea water, fuel, DC control harness, battery, and AC output leads through the rear panel holes
  13. If installing a siphon break, replace hole plugs with rubber grommets and route hoses per the IM1000 Installation Manual
  14. Start the generator set and run under load to check for leaks of fuel, water, or exhaust gas
  15. Install left side, front, top, and right side panels, and insert foam blocks into the base pan mounting foot pockets
Battery Care maintenance

⚠ Battery gas can explode; keep flames and sparks away from batteries.

Tools: hydrometer

  1. Check electrolyte level daily; add distilled water to manufacturer's recommended level.
  2. Check and clean batteries, cables, and cable terminals every 100 hours.
  3. Clean corrosion with water and baking soda solution; flush with clean water.
  4. Tighten terminals and grease them to inhibit corrosion.
  5. Check battery condition with a hydrometer every 250 hours.
Bleeding fuel system maintenance

⚠ Fuel under pressure can penetrate skin

Tools: cardboard or wood for leak check

  1. Loosen bleed screw A on top of filter.
  2. Pump hand primer B until pure fuel without bubbles escapes.
  3. Tighten bleed screw A.
  4. Loosen bleed screw C; pump until pure fuel escapes.
  5. If engine does not start, loosen one injector fuel line.
  6. Crank until fuel escapes; tighten line; repeat each line.
  7. After start, check for fuel leaks.

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Voltage reconnection

VoltagePhaseConnectionLeadsNotes
120Connect U1 to U2 and V1 to V2 on the output terminal board120 volt output leads to terminals U1 and V2Select 120 volt output by connecting control terminal board to 120
120Connect U1 to U2 and V1 to V2 on the output terminal board; connect 120 volt output leads to U1 and V2.U1, U2, V1, V2Control terminal board set to 120.
120Connect U1 to U2 and V1 to V2 on the output terminal board; connect 120 volt output leads to terminals U1 and V2.U1, U2, V1, V2Control terminal board set to 120. See Figure 20 and Figure 21.
120Connect control terminal board to 120; connect U1 to U2 and V1 to V2 on output terminal boardU1, U2, V1, V2Connect 120 volt output leads to U1 and V2
120Connect the terminals of the control terminal board to 120; connect U1 to U2 and V1 to V2 on the output terminal board; connect 120 volt output leads to terminals U1 and V2U1, U2, V1, V2Figure 20 and Figure 21, 120 Volt Output
1201Connect V1 and 120 terminals of the control terminal board; connect U1 to U2 and V1 to V2 on the output terminal board; connect 120 volt output leads to terminals U1 and V2U1, U2, V1, V2120 Volt Output
1201Control terminal board set to 120; output terminal board U1 to U2 and V1 to V2; output leads to U1 and V2U1, U2, V1, V2120 volt output
120/240Connect U2 and V1 on the output boardOutput leads to U1 and V2; neutral lead to V1 (or U2)240 volt output available from leads connected to U1 and V2; divide 120 volt load equally between two 120 volt circuits
120/240Connect U2 and V1 on the output board; connect output leads to U1 and V2 and neutral lead to V1 (or U2).U1, U2, V1, V2240 volt output available from leads connected to U1 and V2. Divide 120 volt load as equally as possible between two 120 volt circuits. See Figure 24 and Figure 25.
120/240Connect control terminal board for 240; connect U2 and V1 on output boardU1, U2, V1, V2Output leads to U1 and V2; neutral to V1 or U2; divide 120 V load equally between two circuits
120/240Connect the control terminal board for 240 volts; connect U2 and V1 on the output board; connect output leads to U1 and V2 and neutral lead to V1 (or U2)U1, U2, V1, V2240 volt output available from leads connected to U1 and V2; divide the 120 volt load as equally as possible between two 120 volt circuits
120/2401Connect the control terminal board for 240 volts; connect U2 and V1 on the output board; connect output leads to U2 and V2 and neutral lead to V1 (or U2)U1, U2, V1, V2240 volt output available from leads connected to U1 and V2; 120 volt load should be divided as equally as possible between two 120 volt circuits
120/2401Control terminal board set to 240; output terminal board U2 to V1; output leads to U2 and V2; neutral to V1 (or U2); 240 volt output from U1 and V2U1, U2, V1, V2Divide 120 volt load as equally as possible between two 120 volt circuits
240Connect U2 to V1 on the output terminal boardSelect 240 volt output by connecting control terminal board to 240
240Connect U2 to V1 on the output terminal board.U2, V1Control terminal board set to 240. See Figure 22 and Figure 23.
240Connect control terminal board to 240; connect U2 to V1 on output terminal boardU2, V1240 volt output selected
240Connect the terminals of the control terminal board to 240; connect U2 to V1 on the output terminal boardU1, U2, V1, V2Figure 22 and Figure 23, 240 Volt Output
2401Connect V2 to 240 on the control terminal board; connect U2 to V1 on the output terminal boardU1, U2, V1, V2240 Volt Output
2401Control terminal board set to 240; output terminal board U2 to V1U1, U2, V1, V2240 volt output

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Parts cataloged across the Northern Lights 673 family

47
Part #DescriptionCategory
24-28003Air Filter ElementAir filter
24-28300Air FilterAir filter
22-68000Kit: new DST-61 regulator with fuse, fuse holder parts and two crimp lugs; includes mounting plate adaptor partsAvr
22-68035Kit similar to 22-68000 but does not include the fuse partsAvr
DST-61New DST-61 voltage regulatorAvr
M673L2Platform vibration mounts.Base
22-68304Brush assemblyBrush
24-52020Fuel FilterFuel filter
360720020Fuel Filter ElementFuel filter
052100280Gasket (Marine application only, formerly #054109013)Gasket
165996490GasketGasket
18-72004Oil Drain HoseHose
18-78009Hose Assembly 3/8" x 15" (used with oil pan 36-78006)Hose
140406570Suction FilterOil filter
24-02001Oil FilterOil filter
24-08001Oil FilterOil filter
040109059BearingService part / kit
040126210BearingService part / kit
110136445Intake Valve SeatService part / kit
115017630Piston, standard (includes key #16)Service part / kit
115104050Ring Kit, standardService part / kit
120026810Camshaft Assembly (includes keys #2 - 6)Service part / kit
120166370Intake ValveService part / kit
120456320Push RodService part / kit
198517103Bearing, Standard UpperService part / kit
198517107Bearing, undersize 0.25 mm (formerly #198517106)Service part / kit
198517112Bearing, Standard LowerService part / kit
198517116Bearing, undersize 0.25 mm (formerly #198517115)Service part / kit
198517119Bearing, undersize 0.50 mm (formerly #198517118)Service part / kit
198517312Bearing, standard (formerly #198517311)Service part / kit
198517316Bearing, undersize 0.25 mm (formerly #198517315)Service part / kit
198517319Bearing, undersize 0.50 mm (formerly #198517318)Service part / kit
198517332Bearing, Standard Upper (formerly #198517331)Service part / kit
198517336Bearing, undersize 0.25 mm (formerly #198517335)Service part / kit
198517339Bearing, undersize 0.50 mm (formerly #198517338)Service part / kit
198517342Bearing, Standard Lower (formerly #198517341)Service part / kit
198517346Bearing, undersize 0.25 mm (formerly #198517345)Service part / kit
198517349Bearing, undersize 0.50 mm (formerly #198517348)Service part / kit
198517630Bearing, undersize 0.50 mm (formerly #198517109)Service part / kit
22-48011Fuse for main circuit (M/NL 673)Service part / kit
22-68305Generator bearingService part / kit
22-68309Protective Fuse (for AVR)Service part / kit
28-68003Adaptor mounting plateService part / kit
38-08015Northern Lights standard spare parts kitService part / kit
38-08019Northern Lights world class spare parts kitService part / kit
052109078O-ring, Relief ValveSeal
052109113O-ringSeal

Parts cataloged across all variants of this engine family — verify the exact part fits your specific variant and serial number before ordering.

Common questions

What is the oil capacity of the Northern Lights L673L?

The Northern Lights L673L engine has an oil capacity of 3.1 liters.

What is the displacement of the Northern Lights L673L?

The Northern Lights L673L has a displacement of 0.76 liters with 3 cylinders.

Which generators use the Northern Lights L673L engine?

The Northern Lights L673L powers 2 generator set(s), including Northern Lights M673, Northern Lights NL673.

How often should you change the oil in the Northern Lights L673L?

The Northern Lights L673L oil change interval is every 250 hours.

What is a common problem with the Northern Lights L673L engine?

A commonly reported issue on generators using the Northern Lights L673L is: Engine Hard to Start or Will Not Start. Cause: Improper starting procedure. Fix: See starting section of this manual. Take special note of Bypass Switch operation.